Контроллер keba ошибки

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  Kemro K2 KePlast.HMI.KVB Visualization User’s manual V3.05 Translation of the original manual…
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  Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All rights reserved. KEBA AG Headquarters: Gewerbepark Urfahr, 4041 Linz, Austria, Phone: +43 732 7090-0, Fax: +43 732 7309-10, keba@keba.com For information about our subsidiaries please look at www.keba.com.
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  Adapted to KePlast V1.40 3.05 01-2016 Several Adapted to KePlast V1.41. Changed description for pchr, mhf Ejector mode «Hold». Added description about vertical page scrolling. Added descriptions for Simple Scope mask and velocity calibration masks. User’s manual V3.05 © KEBA 2016…

• Page 5: Table Of Contents

  Overview mask…………………. 39 4.1.1 Purpose………………..39 4.1.2 Description of the mask…………….39 4.1.3 Description of the elements…………..39 Overview vertical………………..41 4.2.1 Purpose………………..41 4.2.2 Description of the mask…………….41 4.2.3 Description of the elements…………..42 User’s manual V3.05 © KEBA 2016…

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  Description of the elements…………..63 4.14 Mold options — Tab Automatic safety gate…………. 64 4.14.1 Purpose………………..64 4.14.2 Description of the mask…………….64 4.14.3 Description of the elements…………..65 4.15 Mold options — Tab Coining / Venting…………..66 User’s manual V3.05 © KEBA 2016…
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  Description of the elements…………..86 4.26 Injection — Tab Profile……………….. 86 4.26.1 Purpose………………..86 4.26.2 Description of the mask…………….87 4.26.3 Description of the elements…………..87 4.27 Inject — Tab Graphic………………..88 4.27.1 Purpose………………..88 User’s manual V3.05 © KEBA 2016…
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  Valve gates — Tab Setup………………106 4.38.1 Purpose………………..106 4.38.2 Description of the mask……………. 107 4.38.3 Description of the elements…………..107 4.39 Nozzle — Tab Profile………………… 107 4.39.1 Purpose………………..107 4.39.2 Description of the mask……………. 107 User’s manual V3.05 © KEBA 2016…
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  Purpose………………..127 4.50.2 Description of the mask……………. 127 4.50.3 Description of the elements…………..128 4.51 Production settings — Tab1……………… 128 4.51.1 Purpose………………..128 4.51.2 Description of the mask……………. 128 4.51.3 Description of the elements…………..129 User’s manual V3.05 © KEBA 2016…
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  Description of the mask……………. 145 4.62.3 Description of the elements…………..146 4.63 SPC Settings………………….. 147 4.63.1 Purpose………………..147 4.63.2 Description of the mask……………. 147 4.63.3 Description of the elements…………..148 4.64 SPC Variable Setup……………….. 148 User’s manual V3.05 © KEBA 2016…
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  Description of the mask……………. 160 4.74.3 Description of the elements…………..160 4.75 IO Replace TI…………………. 160 4.75.1 Purpose………………..160 4.75.2 Description of the mask……………. 161 4.75.3 Description of the elements…………..161 4.76 CAN-Monitor………………….. 161 4.76.1 Purpose………………..161 User’s manual V3.05 © KEBA 2016…
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  ServiceNet SIM list………………..178 4.87.1 Purpose………………..178 4.87.2 Description of the mask……………. 178 4.87.3 Description of the elements…………..179 4.88 Scope……………………180 4.88.1 Purpose………………..180 4.88.2 Description of the mask……………. 180 4.88.3 Description of the elements…………..181 User’s manual V3.05 © KEBA 2016…
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  Description of the mask……………. 199 4.99.3 Description of the elements…………..199 4.100 Machine limits………………… 200 4.100.1 Purpose………………..200 4.100.2 Description of the mask……………. 200 4.100.3 Description of the elements…………..201 4.101 Lintab mask………………….201 4.101.1 Purpose………………..201 User’s manual V3.05 © KEBA 2016…
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  4.111.3 Description of the elements…………..217 4.112 Drive Monitor………………….. 219 4.112.1 Purpose………………..219 4.112.2 Description of the mask……………. 219 4.112.3 Description of the elements…………..220 4.113 Drive Tuning………………….220 4.113.1 Purpose………………..220 4.113.2 Description of the mask……………. 220 User’s manual V3.05 © KEBA 2016…
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  4.119.1 Purpose………………..230 4.119.2 Description of the mask……………. 231 4.119.3 Description of the elements…………..231 4.120 Display and user settings………………231 4.120.1 Purpose………………..231 4.120.2 Description of the mask……………. 232 4.120.3 Description of the elements…………..232 User’s manual V3.05 © KEBA 2016…

• Page 17: Introduction

  1.3.1 Contents of document ● Description of all masks of the visualization. ● Description of the principal operating sequences during the production process. ● Description of the principal operating sequences during machine adjust- ment. User’s manual V3.05 © KEBA 2016…

• Page 18: Not Contained In This Document

  Describes the set- er’s manual up of a mold servo valve. Intended for machine startup KePlast Servo valve control, 1000972 technicans. Describes the set- user’s manual up of an injection servo valve . User’s manual V3.05 © KEBA 2016…

• Page 19: Safety Notes

  Information Useful practical tips and information on the use of equipment are identified by the “Information” symbol. They do not contain any information that warns about potentially dangerous or harmful functions. User’s manual V3.05 © KEBA 2016…

• Page 20: General Safety Instructions

  Prior to transfer to the machine operator the contents of this document must be adjusted to the injection molding machine on which the system is used. ● The machine manufacturer must insert safety instructions at the relevant positions in the document. User’s manual V3.05 © KEBA 2016…

• Page 21: Operation And Display

  The display of the operation masks occurs within the basic layout. Fig.3-1: Basic layout of the HMI … Status bar … Display area for masks … Operating masks … Function keys of the operating panel User’s manual V3.05 © KEBA 2016…

• Page 22: Status Bar

  There are two different modes how to display the active movements. Either just an icon or an icon + short text. The setting can be done in mask «Display settings» … Current time User’s manual V3.05 © KEBA 2016…

• Page 23: Status Icons

  … Status icons (e.g. Heater on/off, Motor on/off, etc.)..Plausibility limits for the actual selected input field. 3.1.2 Status Icons The following table provides an overview of the possible status icons. Icon State Automatic cycle active Half automatic cycle active User’s manual V3.05 © KEBA 2016…

• Page 24: Active Movements

  The following table provides an overview of the possible movement icons. Icon State Mold close Mold open Mold close up to interposition Mold open up to interposition Air valve active including air valve number Cooling active Core in including core number User’s manual V3.05 © KEBA 2016…

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  Nozzle backward Nozzle forward Shut-off nozzle close Shut-off nozzle open Close safety door Open safety door Screw forward, inject Screw backward, decompression Inject hold Screw forward up to interposition Screw backward up to interposition User’s manual V3.05 © KEBA 2016…

• Page 26: Mask Navigation

  There are different styles for displaying the mask keys available. Icon Description Text Icon Icon before text Text before icon The styles can configured in mask «Display settings» User’s manual V3.05 © KEBA 2016…

• Page 27: Mask Hierarchy

  KePlast.HMI.KVB Operation and display Mask hierarchy User’s manual V3.05 © KEBA 2016…

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  Operation and display KePlast.HMI.KVB User’s manual V3.05 © KEBA 2016…

• Page 29: Key Assignments On The Panel

  With input fields for numbers these keys will return only numbers when acti- vated. With input fields for text they will first return the letter and then the number (A, B, C and 7). User’s manual V3.05 © KEBA 2016…

• Page 30: Arrow Key Pad

  Fig.3-6: Keypad ‘Numerical /alpha-numerical keys’ Description Delete 3.3.3 Arrow key pad The arrow buttons are used to navigate to the required input fields in the masks: Fig.3-7: Keypad ‘Numerical /alpha-numerical keys’ Description Escape Enter User’s manual V3.05 © KEBA 2016…

• Page 31: Keys For Setting The Operating Mode

  3.3.5 Further Keys operating the injection molding machine Description Open mold Close mold Move ejector backward Move ejector forward Move core1 out Move core1 in Activate sirvalve Close safety gate Open safety gate User’s manual V3.05 © KEBA 2016…

• Page 32: Tabs

  Some masks contain tabs. Tabs are displayed in the right top corner of a mask. A mask can contain a maximum number of 4 tabs. You can toggle between the tabs by pressing the corresponding function key (F1…F8) of the current displayed mask. User’s manual V3.05 © KEBA 2016…

• Page 33: Quick Access Panel And Favourite Masks

  Information A favourite mask is opened by pressing the function keys F1…F8. Every user level has its own favourite bar. Only the favourite masks that have been configured for the current user are displayed. User’s manual V3.05 © KEBA 2016…

• Page 34: Actual Value Panel

  Information Actual value panel also opens by pressing Enter while Esc is beeing pressed. Fig.3-10: Actual value panel Depending on the equipment of the machine, the actual value panel shows following values. User’s manual V3.05 © KEBA 2016…

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  Actual mold height Actual clamp force Actual cavity pressure Shows if core is in Shows if core is out Shows if slide table is in Shows if slide table is out Rotary table clockwise endposition reached User’s manual V3.05 © KEBA 2016…

• Page 36: Opening Mask Help

  The context help refers to an alarm or system variable help, depending on the currently focussed element. Information Precondition that alarm help gets displayed is that alarm mask is open. The alarm help refers always to the current selected alarm in alarm help mask. User’s manual V3.05 © KEBA 2016…

• Page 37: Mask Print / Create Screenshot

  USB memory media. 3.5.5 Creating a status report Pressing button 4 when quick access panel is visible, opens a dialog for cre- ating a status report. User’s manual V3.05 © KEBA 2016…

• Page 38: User Login And Logout

  Configured favourite masks can be removed from favourite bar by pressing button 9 in quick access panel. With buttons F1…F8 a mask is removed from the favourite bar. Information A favourite mask in only added and removed for the current user level. User’s manual V3.05 © KEBA 2016…

• Page 39: Description Of The Operating Masks

  Up to 9 heating zones plus a hopper temperature status can be displayed here. The current temperature is shown in the middle of the respective heating zones. Error states of the heating zones are shown in the status bar along the upper border of the image. User’s manual V3.05 © KEBA 2016…

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  This display field is only shown if a transducer is installed to determine the position of the noz- zle. Actual position of the cores (core in / core out) Core position displayed by status marker. User’s manual V3.05 © KEBA 2016…

• Page 41: Overview Vertical

  The actual position of the machine axis is displayed next to the ma- chine graphic. Further actual overview data like pressure, velocity and pro- duction time of the current production process are displayed. User’s manual V3.05 © KEBA 2016…

• Page 42: Description Of The Elements

  … Status of the heater (grey..temper- heating, error of a heating zone ) ature out of tolerance, green…target temperature attained) … %..displays a setter zone … Actual temperature … Displays a hopper zone for material en- trance User’s manual V3.05 © KEBA 2016…

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  Remain. The number of shots to be produced Production counter can be specified in the right field Total. Settings regarding the production counter (in- clusively resetting), can be done in mask «Production». User’s manual V3.05 © KEBA 2016…

• Page 44: Mold — Tab Profile

  4.3.2 Description of the mask Pressure and velocity can be defined for specific sections of the mold’s move- ment. The values for mold «Open» and «Close» are specified separately. Fig.4-5: Mask «Mold profile» User’s manual V3.05 © KEBA 2016…

• Page 45: Description Of The Elements

  High pressure release valve is closed if this mold position is reached during mold open movement. Pressure release endposition This field is only shown for direct clamping ma- chines and if a high pressure release valve is available. User’s manual V3.05 © KEBA 2016…

• Page 46: Mold — Tab Graphic

  A red line in the graphics displays the actual position of the movement. Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. Fig.4-6: Mask «Mold profile graphic» User’s manual V3.05 © KEBA 2016…

• Page 47: Description Of The Elements

  Additional parameters for the mold can be configured within this mask. 4.5.2 Description of the mask Besides general settings for the mold, maximum movement and movement delay times as well as the constant outputs for the mold movement in setup mode can be set. User’s manual V3.05 © KEBA 2016…

• Page 48: Description Of The Elements

  Setting of the force build up time for movement mold close. Force build up time This field is only shown at a direct clamp machine with no clamp force sensor. User’s manual V3.05 © KEBA 2016…

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  Field Description Pressure and velocity output for the mold close movement in setup Setup mode output close mode. Pressure and velocity output for the mold open movement in setup Setup mode output open mode. User’s manual V3.05 © KEBA 2016…

• Page 50: Mold Setup — Tab2

  Pressure and velocity output for rotary table movement in setup Rotate mode. Pressure and velocity output for lock pin in movement in setup Lock pin in mode. Pressure and velocity output for lock pin out movement in setup Lock pin out mode. User’s manual V3.05 © KEBA 2016…

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  Lock pin in delay The delay time for the lock pin in movement is adjusted here. Lock pin out delay The delay time for the lock pin out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 52: Mold Setup Advanced — Tab1

  The minimum profile output (pressure, velocity) for the mold open Min. profile output open movement is adjusted here. The output in any section of the profile never falls below this value. User’s manual V3.05 © KEBA 2016…

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  Mold height origin must have been set already. tion By selecting this check box the caclulation of distance/impulse for the mold height adjust is started. This step is necessary before automatic mold height adjust is executed. User’s manual V3.05 © KEBA 2016…

• Page 54: Mold Setup Advanced — Tab2

  Additional parameters for a rotary- resp. slide table can be configured within this mask. 4.8.2 Description of the mask Für the rotary- resp. slide table the minimum profile outputs and ramp settings can be set. Fig.4-10: Mask «Mold setup advanced tab 2» User’s manual V3.05 © KEBA 2016…

• Page 55: Description Of The Elements

  Ramp (pressure and velocity) in setup mode for lock pin out move- Lock pin out ment is adjusted here. Mold Setup Advanced — Tab Mold control 4.9.1 Purpose This mask is used to setup the data for a mold servovalve. User’s manual V3.05 © KEBA 2016…

• Page 56: Description Of The Mask

  Pressure difference on valve at the nominal flow. This value can Nominal pressure be found in the datasheet of the servo valve. Nominal flow of used servovalve. This value can be found in the Nominal flow datasheet of the servo valve. User’s manual V3.05 © KEBA 2016…

• Page 57: Mold Height Adjust

  The settings for the mold height adjustment can be done in this mask. 4.10.2 Description of the mask The mask is divided into the sections General settings, Mold adjust out- put, Advanced settings and Clamp force monitoring. User’s manual V3.05 © KEBA 2016…

• Page 58: Description Of The Elements

  When this function is activated the mold height adjustment is exe- Adjust by time cuted over the configured period. Auto mold adjust Starts the automatic mold height adjustment. User’s manual V3.05 © KEBA 2016…

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  (set clamp force +/- the Mold adjust during produc- configured clamp force tolerance). tion Mold height is always adjusted by one gear per production cycle if clamp force it out of tolerance. User’s manual V3.05 © KEBA 2016…

• Page 60: Lubrication

  The lubrication will be done pulsative. The left field displays the current active time of the lubrication On time pulse. In the right field the active time of the lubrication pulse can be set. User’s manual V3.05 © KEBA 2016…

• Page 61: Mold Options — Tab Rotary Table

  Pressure and velocity can be defined for fast and slow rotation of the rotary table and for lock pin movements. The values for «Rotate clockwise» and «Ro- tate counter clockwise» are specified separately. Fig.4-14: Mask «Mold options — Tab rotary table» User’s manual V3.05 © KEBA 2016…

• Page 62: Description Of The Elements

  ● Single: Rotary table with one workstation Work position mode ● Dual: Rotary table with two workstations 4.13 Mold options — Tab slide table 4.13.1 Purpose The settings for slide table and lock pin can be adjusted in this mask. User’s manual V3.05 © KEBA 2016…

• Page 63: Description Of The Mask

  Setting of Pressure and Velocity between the position specified Backward 1..Backward n in field to and the position of the the previous stage during «Slide table out». Endposition reached Markers show if the slide table is out. User’s manual V3.05 © KEBA 2016…

• Page 64: Mold Options — Tab Automatic Safety Gate

  If the machine is equipped with an electric or pneumatic safety gate, this settings are not displayed. Fig.4-16: Mask «Mold options — Tab Automatic safety gate» User’s manual V3.05 © KEBA 2016…

• Page 65: Description Of The Elements

  The delay time for auto safety gate open is adjusted here. Safety gate close Field Description Pressure and velocity setting for fast close movement of safety Close fast gate. Pressure and velocity setting for slow close movement of safety Close slow gate. User’s manual V3.05 © KEBA 2016…

• Page 66: Mold Options — Tab Coining / Venting

  Description of the mask The upper part of the maske displays the settings for venting, the lower part of the mask displays the settings for coining. Fig.4-17: Mask «Mold options — tab coining / venting» User’s manual V3.05 © KEBA 2016…

• Page 67: Description Of The Elements

  ● Force: Set force for clamp force control for each stage are configured. Defines mold position where mold close move- Mold position ment stops and coining sequence begins. User’s manual V3.05 © KEBA 2016…

• Page 68: Ejector And Airvalves

  Besides the ejector’s operating mode, this mask defines the force and velocity for the ejector movements within different sections. The lower part of the mask contains the settings for the arivalves. Fig.4-18: Mask «Ejector» with transducer User’s manual V3.05 © KEBA 2016…

• Page 69: Description Of The Elements

  Setting of Velocity and Force during «Ejector forward» movement. Setting of Velocity and Force during «Ejector backward» move- Backward ment. A status icon shows if the ejector has reached its front end or rear Limit switch end position. User’s manual V3.05 © KEBA 2016…

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  Shake counter. Number of sequences (one sequence equals a forward and back- ward movement) for the ejector for each production cycle. This Shake counter setting is only valid for the ejector modes «Continuous» and «Shake». User’s manual V3.05 © KEBA 2016…

• Page 71: Ejector — Tab Graphic

  Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. Fig.4-20: Mask «Ejector profile graphic» User’s manual V3.05 © KEBA 2016…

• Page 72: Description Of The Elements

  Additional parameters for the ejector can be set within this mask. 4.18.2 Description of the mask Besides general settings for the ejector, maximum movement and movement delay times as well as the constant outputs for the ejector movement in setup mode can be set. User’s manual V3.05 © KEBA 2016…

• Page 73: Description Of The Elements

  ● If value is set to 0, the monitoring is deactivated Movement of ejector is even allowed, if mold, core and other ejec- Override ejector safety tors are not in the correct position. User’s manual V3.05 © KEBA 2016…

• Page 74: Ejector Setup Advanced

  Additional parameters for the ejector can be configured within this mask. 4.19.2 Description of the mask For the ejector movement the minimum profile outputs, maximum ramp set- tings and pump and valve delay times can be set. User’s manual V3.05 © KEBA 2016…

• Page 75: Description Of The Elements

  The maximum ramp (pressure, velocity) for the the ejector back- Max. ramp backward ward movement is adjusted here. Tolerance Field Description Tolerance for detecting ejector forward and backward endposition. Endposition tolerance Tolerance is +/-. User’s manual V3.05 © KEBA 2016…

• Page 76: Cores

  Description of the mask The activation and the operating mode of the core can be adjusted in the upper section of the mask. Settings for activated cores can be made in the lower section of the mask. User’s manual V3.05 © KEBA 2016…

• Page 77: Description Of The Elements

  If option ‘Cores parallel to mold’ is set in Core setup mask, the mold is not stopped and the core moves parallel to closure of the mold. ● After close: Core enters after closure of the mold. User’s manual V3.05 © KEBA 2016…

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  If several core movements are executed at the same time (e.g. prior to opening), the sequence for core move-ment is set in this Priority (Core out) field. The core with the lowest value for Prio core out is moved out first. User’s manual V3.05 © KEBA 2016…

• Page 79: Core Setup — Tab1

  Core movement start delay times Field Description Core in The delay time for the core in movement is adjusted here. Core Out The delay time for the core out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 80: Core Setup — Tab2

  The difference between the two values is shown in the right field Differ. 4.22 Core setup — Tab2 4.22.1 Purpose Additional settings for core movement can be made in this mask. User’s manual V3.05 © KEBA 2016…

• Page 81: Description Of The Mask

  Core movement start delay times Field Description Core in The delay time for the core in movement is adjusted here. Core Out The delay time for the core out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 82: Core Setup Advanced — Tab1

  The difference between the two values is shown in the right field Differ. 4.23 Core Setup Advanced — Tab1 4.23.1 Purpose Additional parameters for the core can be configured within this mask. User’s manual V3.05 © KEBA 2016…

• Page 83: Description Of The Mask

  Ramp (pressure and velocity) in setup mode for core in movement Ramp core in is adjusted here. Ramp (pressure and velocity) in setup mode for core out move- Ramp core out ment is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 84: Core Setup Advanced — Tab2

  Additional parameters for the core can be configured within this mask. 4.24.2 Description of the mask For the core movement the ramp settings and pump and valve delay times can be set. Fig.4-27: Mask «Kern setup advanced — Tab2» User’s manual V3.05 © KEBA 2016…

• Page 85: Description Of The Elements

  Description of the mask For every core, ramp values in % for the mold movement can be set. Depend- ing on the configured ramp setting the corresponding ramp duration for the movement is calculated. User’s manual V3.05 © KEBA 2016…

• Page 86: Description Of The Elements

  Time Calculated duration for each ramp. 4.26 Injection — Tab Profile 4.26.1 Purpose This mask is used to adjust the settings for the inject movement, cut off de- tection and hold movements. User’s manual V3.05 © KEBA 2016…

• Page 87: Description Of The Mask

  Specification of the screw position at which the system changes Screw position to hold pressure. Specification of the duration, measured from the start of the injec- Inject time tion process until the system changes to hold pressure. User’s manual V3.05 © KEBA 2016…

• Page 88: Inject — Tab Graphic

  Cooling Time The cooling time can be entered into the right field. 4.27 Inject — Tab Graphic 4.27.1 Purpose This mask shows the pressure and velocity profile of the inject and hold move- ment graphically. User’s manual V3.05 © KEBA 2016…

• Page 89: Description Of The Elements

  ● Start: Defines start ramp value for move- Ramp ment. ● Stop: Defines stop ramp value for move- ment. ● Mid: Defines ramp for all inner profile ramps for movement. Time Calculated duration for each ramp. User’s manual V3.05 © KEBA 2016…

• Page 90: Plasticize And Decompression — Tab Profile

  To when plasticizing. Pressure Set value for pump pressure (equal for all plasticizing stages). Decompression These settings apply for both procedures, Decompression before plasticiz- ing and Decompression after plasticizing. User’s manual V3.05 © KEBA 2016…

• Page 91: Plasticize — Tab Graphic

  The upper section of the mask displays the plasticize profile. Arrows on top of the graphics display the direction of the profile. A red line in the graphics dis- plays the actual position of the movement. Further ramp settings for the respective movement can be set. User’s manual V3.05 © KEBA 2016…

• Page 92: Description Of The Elements

  4.30.2 Description of the mask Within this mask, parameters for Intrusion, Cold slug eject, maximum move- ment and movement delay times as well as the constant outputs for the screw movements can be set. User’s manual V3.05 © KEBA 2016…

• Page 93: Description Of The Elements

  The duration of Mold HighPressure (last profile stage in mold pro- file) is shown in the left field Actual. The monitoring time is entered Max. lock time in field Limit. The difference between the two values is shown in the right field Differ. User’s manual V3.05 © KEBA 2016…

• Page 94
  Setup mode output inject mode. Setup mode output plasti- Pressure and velocity output for the plasticize movement in setup cize mode. Setup mode output decom- Pressure and velocity output for the decompression movement in pression setup mode. User’s manual V3.05 © KEBA 2016…

• Page 95: Inject Setup Advanced — Tab1

  Description The maximum ramp (pressure, velocity) for the the inject move- Max. ramp inject ment is adjusted here. The maximum ramp (pressure, velocity) for the the hold movement Max. ramp hold is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 96: Inject Setup Advanced — Tab2

  4.32.2 Description of the mask For plasticize and decompression the minimum profile outputs, maximum ramp settings and pump and valve delay times can be set. Fig.4-35: Mask «Inject setup advanced tab2» User’s manual V3.05 © KEBA 2016…

• Page 97: Description Of The Elements

  Ramp setup mode plasti- Ramp (pressure and velocity) in setup mode for plasticize move- cize ment is adjusted here. Ramp setup mode decom- Ramp (pressure and velocity) in setup mode for decompression pression movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 98: Inject Setup Advanced — Tab Inject Control

  The proportional part for the injection regulator is adjusted here. The integral part for the injection regulator is adjusted here. The differential part for the injection regulator is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 99
  The proportional part for the back pressure at plasticizing is ad- justed here. The integral part for the back pressure at plasticizing is adjusted here. The differential part for the back pressure at plasticizing is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 100: Inject Graph

  The mask shows the last 10 recorded curves. The latest one in displayed in colors. The previous curves are displayed in a gray color. User’s manual V3.05 © KEBA 2016…

• Page 101: Description Of The Elements

  By pressing the button Run, the recording Run/Hold starts. Pressing the button Hold stops the re- cording. 4.35 Inject graph settings 4.35.1 Purpose In this mask, relevant parameters for the inject graph mask are defined. User’s manual V3.05 © KEBA 2016…

• Page 102: Description Of The Mask

  Activates the protocolling of the recorded curves. For each inject process, a protocol file Protocol to file is stored. The protocol files are stored on an attached USB storage device. User’s manual V3.05 © KEBA 2016…

• Page 103: Valve Gates — Tab1

  During inject process (including hold) at least one valve gate must be open. Otherwise an alarm appears and the inject process will be stopped. Below the valve gate number an icon shows if the corresponding valve gate is actually actuated. User’s manual V3.05 © KEBA 2016…

• Page 104: Valve Gates — Tab2

  4.37 Valve gates — Tab2 4.37.1 Purpose This mask is used to adjust the settings for available valve gates. Information This mask is only visible if a valve gate is available and configured. User’s manual V3.05 © KEBA 2016…

• Page 105: Description Of The Mask

  During inject process (including hold) at least one valve gate must be open. Otherwise an alarm appears and the inject process will be stopped. Below the valve gate number an icon shows if the corresponding valve gate is actually actuated. User’s manual V3.05 © KEBA 2016…

• Page 106: Valve Gates — Tab Setup

  Valve gates — Tab Setup 4.38.1 Purpose This mask is used to adjust the general settings for available valve gates. Information This mask is only visible if a valve gate is available and configured. User’s manual V3.05 © KEBA 2016…

• Page 107: Description Of The Mask

  The number of input fields depends if the the nozzle moves position depending (with limit switch or transducer) or time depending. The setting if the nozzle moves position or time depending, can be defined in User’s manual V3.05 © KEBA 2016…

• Page 108
  The operating mode for the nozzle’s backward movement can be selected via Nozzle back mode. Fig.4-42: Mask «Nozzle — tab profile» (Maschine equipped with transducer for nozzle) Fig.4-43: Mask «Nozzle» (Maschine equipped with limit switch for nozzle) User’s manual V3.05 © KEBA 2016…

• Page 109: Description Of The Elements

  Forward contact velocity mold. Defines the time which is permitted for the pressure(force) build Force build up time up of the nozzle. Pressure build up can be deactivated by setting this time to 0.0s. User’s manual V3.05 © KEBA 2016…

• Page 110: Nozzle — Tab Graphic

  A red line in the graphics displays the actual position of the movement. Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. User’s manual V3.05 © KEBA 2016…

• Page 111: Description Of The Elements

  Reference value for the smooth factor is the maximum speed of the respective movement (see mask ‘Max. Velocity’). Time Calculated duration for each ramp. User’s manual V3.05 © KEBA 2016…

• Page 112: Nozzle Setup

  Description Pressure and velocity output for the nozzle forward movement in Setup mode output forward setup mode. Setup mode output back- Pressure and velocity output for the nozzle backward movement ward in setup mode. User’s manual V3.05 © KEBA 2016…

• Page 113: Nozzle Setup Advanced

  Additional parameters for the nozzle can be configured within this mask. 4.42.2 Description of the mask For the nozzle movement the minimum profile outputs, maximum ramp set- tings, pump and valve delay times and settings for mold height adjustment can be set. User’s manual V3.05 © KEBA 2016…

• Page 114: Description Of The Elements

  The maximum ramp (pressure, velocity) for the nozzle backward Max. ramp backward movement is adjusted here. The maximum ramp (pressure, velocity) for the contact force build Max. ramp contact force up of the nozzle is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 115: Nozzle Options

  The procedure for auto purge follows the sequence of plasticizing — injection — decompressing (sequence depends on the start position of the screw). Pressure, velocity and active time can be set for opening and closing the shut- off nozzle. User’s manual V3.05 © KEBA 2016…

• Page 116: Description Of The Elements

  Specifying Pressure, Velocity and Active Time for opening the shut-off nozzle. Open Shut-off nozzle will be opened with the specified parameters be- fore injection starts resp. before each process where material is carried out of the nozzle. User’s manual V3.05 © KEBA 2016…

• Page 117: Heating Nozzle

  Information The display depends on the number of heating zones. General settings for the nozzle heater and the material entrance are configured in the lower section of the mask. Fig.4-48: Mask «Heating Nozzle» User’s manual V3.05 © KEBA 2016…

• Page 118: Description Of The Elements

  If the value exceeds the warning temperature, an alarm will be Warning temperature triggered. The machine is not halted. If the value exceeds the alarm temperature, an alarm will be trig- Alarm temperature gered. The machine is halted. User’s manual V3.05 © KEBA 2016…

• Page 119: Heating Nozzle Setup — Tab1

  Optimize nozzle heating The optimization itself is only started once this option has been selected and the heater has been switched on. After optimization has finished, the value will be set to ‘Finished’ automatically. User’s manual V3.05 © KEBA 2016…

• Page 120
  Specification of the minimum oil temperature. If this value is fallen Start oil pre heating below, the oil pre heating is activated. Specification of the temperature at which the oil pre heating is de- Stop oil pre heating activated again. User’s manual V3.05 © KEBA 2016…

• Page 121: Heating Nozzle Setup — Tab2

  This mask is used to specify the sensor types for the nozzle heater and the hopper (material entrance). 4.46.2 Description of the mask Fig.4-50: Mask «Heating nozzle setup — tab2» 4.46.3 Description of the elements Zone settings For each heating zone the following settings can be made: User’s manual V3.05 © KEBA 2016…

• Page 122: Heating Mold — Hot Runner

  The mask is divided into several tabs. Up to eight zones can be displayed in a mask. In sector Quick Set also values for the set temperature User’s manual V3.05 © KEBA 2016…

• Page 123: Description Of The Elements

  Block heating zone Act. temperature Display of the current temperature of the hot runner. Set temperature Specifies the hot runner’s set temperature. Tol+ Specifies the upper tolerance limit. Tol- Specifies the lower tolerance limit. User’s manual V3.05 © KEBA 2016…

• Page 124: Hot Runner Setup

  Must be activated to copy the values for Set, Tol+ and Tol- to every hotrunner zone. 4.48 Hot runner Setup 4.48.1 Purpose In this mask general settings for operating the hot runner system can be speci- fied. User’s manual V3.05 © KEBA 2016…

• Page 125: Description Of The Mask

  With some nozzles it may be necessary to raise the temperature of the hot runners during certain processes (e.g. heating up or Increase temperature purging old material from the nozzle). In this field the increaseing temperature is entered. User’s manual V3.05 © KEBA 2016…

• Page 126: Hot Runner Setup Advanced

  In this mask the settings for the single zones of the mold heating (hot runner) system are set. 4.49.2 Description of the mask For zones 1-n, the mode, sensor type, mold heating type and the maximum evaporation power can be set. Fig.4-53: Mask «Hot runner Setup Advanced» User’s manual V3.05 © KEBA 2016…

• Page 127: Description Of The Elements

  The alarm mask shows all active alarms in a list including the time stamp for each alarm. 4.50.2 Description of the mask Texts which are too long, will be cut. A status bar in the lower section of the mask shows the complete text of the selected alarm. User’s manual V3.05 © KEBA 2016…

• Page 128: Description Of The Elements

  Description of the mask General production settings as well as settings for a photosensor and an eu- romap interface can be set in this mask. Further informations about the production values of the machine are displayed. User’s manual V3.05 © KEBA 2016…

• Page 129: Description Of The Elements

  Robot interface Eco puts. Machine information Field Description Total shotcounter Total shotcounter (not resettable). Power on time Display of the machine’s total runtime. Full auto time Display of the machine’s total runtime in automatic mode.. User’s manual V3.05 © KEBA 2016…

• Page 130
  Imterm. mold open pos. reached. As long as the intermediate position is not reached during the mold open movement, the signal «Mold are free» must be TRUE. User’s manual V3.05 © KEBA 2016…

• Page 131: Production Settings — Tab2

  For each weekday a starting time for auto heatup of the nozzle heating and the mold heating can be configured. Information In order to start the heater at the configured starting times the machine itself has to be turned on. Fig.4-56: Mask «Production settings — Tab2» User’s manual V3.05 © KEBA 2016…

• Page 132: Description Of The Elements

  Mask «Production settings — Tab3» 4.53.3 Description of the elements Accumulator Field Description Use accumulator Activates the accumulator. Charging pressure Pressure which is used for charing the accumulator. Charging velocity Velocity which is used for charging the accumulator. User’s manual V3.05 © KEBA 2016…

• Page 133: Mold Data

  The progress bar in the lower section of the mask shows the actual progress of the loading- resp. saving- procedure. New mold data records can be saved via the menu bar, while existing records can be loaded or deleted. User’s manual V3.05 © KEBA 2016…

• Page 134: Description Of The Elements

  Selects the target for saving and loading (Com- pact Flash or USB storage medium, if connec- Drive ted) the mold data. The current selection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 135: Export

  USB memory media. Number of mold data files and selection wheth- Copy mold data to USB er the data shall be copied on to the USB memory media. User’s manual V3.05 © KEBA 2016…

• Page 136: Energy Monitor

  Description of the mask The upper part of the mask shows the actual power consumption of the ma- chine. The lower part of the mask shows different energy consumption values of the machine. Fig.4-60: Mask «Energy Monitor» User’s manual V3.05 © KEBA 2016…

• Page 137: Description Of The Elements

  Button Keys fades- in resp. fades- out a legend which shows the actual energy consumption and its color-coded assignments. By using the Zoom- buttons it is possible to zoom in and out in inside the diagram. User’s manual V3.05 © KEBA 2016…

• Page 138: Description Of The Elements

  Thus it is possible to navigate to each single shot and read out the actual value. Fades- in and fades- out the legend. The leg- Keys end shows the actual energy consumption of the machine. User’s manual V3.05 © KEBA 2016…

• Page 139: Energy Chart (By Time)

  Navigation inside the mask is possible by using the cursor buttons of the op- erating panel. Information The time on the x- axis gets scaled automatically with every cycle depending on the current cycle time. User’s manual V3.05 © KEBA 2016…

• Page 140: Description Of The Elements

  The settings for programmable digital outputs can be made on this mask. For each output, ‘ON’ and ‘OFF’ conditions can be defined. These condintions are defined depending on a system variable. 4.59.2 Description of the mask There are 4 digital outputs displayed in one mask User’s manual V3.05 © KEBA 2016…

• Page 141: Description Of The Elements

  ‘Flex IO SystemVariables’. In each case, the short text of the system variable will be displayed. ON / OFF System variables are either of datatype System variable ● Bool ● Real ● Integer or ● Time User’s manual V3.05 © KEBA 2016…

• Page 142: Flex Io Systemvariables

  4.60 Flex IO SystemVariables 4.60.1 Purpose Shows all system variables that can be configured on FlexIO- mask. 4.60.2 Description of the mask All system variable of the variable group ‘IOParam’ are listed. User’s manual V3.05 © KEBA 2016…

• Page 143: Description Of The Elements

  The first column in the process data list shows the scrap flag — a red (gray) exclamation mark signals an error (warning) in the corresponding shot. A yellow background in the first column shows a shot being used as sample. User’s manual V3.05 © KEBA 2016…

• Page 144: Description Of The Elements

  Stddev (Sample) Standard deviation for the current sample. cmk (Sample) Machine capability cm (Sample) Machine mastery Process capability Process mastery Error count Error counter for each variable. Warning count Warning counter for each variable. User’s manual V3.05 © KEBA 2016…

• Page 145: Statistical Process Control (Spc)

  <Arrow right> are used for horizontal scrolling. For page scrolling use the Quick access panel (button <Esc> and buttons <Arrow up>/<Arrow down>).The var- iables and statistics shown in the list can be dynamically changed at runtime. Fig.4-66: Mask «Statistical Process Control (SPC)» User’s manual V3.05 © KEBA 2016…

• Page 146: Description Of The Elements

  Mean Mean value of all recorded shots Stddev Standard deviation for all recorded shots Stddev (Sample) Standard deviation for the current sample. cmk (Sample) Machine capability cm (Sample) Machine mastery Process capability Process mastery User’s manual V3.05 © KEBA 2016…

• Page 147: Spc Settings

  Protocol (PDP) and Statistical Process Control (SPC). Resample settings and Quick-Settings to use for every variable in the SPC are provided. The file pro- tocolling can be enabled on this mask. Fig.4-67: Mask «SPC Setup» User’s manual V3.05 © KEBA 2016…

• Page 148: Description Of The Elements

  When this button is pressed the SPC is reset, Delete which means that all recordings are deleted. 4.64 SPC Variable Setup 4.64.1 Purpose Change the recorded variables in the Process Data Protocol (PDP) and the Statistical Process Control (SPC). User’s manual V3.05 © KEBA 2016…

• Page 149: Description Of The Mask

  The order of the variable in the SPC/PDP mask Buttons Name Description Opens the setup mask for the statistical proc- Settings ess control Commits the pending variable changes and Commit deletes the current process data. User’s manual V3.05 © KEBA 2016…

• Page 150: Io Monitor Overview

  Mask «IO Monitor Overview» 4.65.3 Description of the elements Field Description ● Use= cancels all forced IO states. Unforce all Displays the configured IO devices and their IO devices status. Device works correct. Device erroneous. User’s manual V3.05 © KEBA 2016…

• Page 151: Io Monitor Digital Inputs

  IO- number is displayed. However it is possible to force the IO. If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. Fig.4-70: Mask ‘IO Monitor Digital Inputs’ User’s manual V3.05 © KEBA 2016…

• Page 152: Description Of The Elements

  IO- number is displayed. However it is possible to force the IO. If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. User’s manual V3.05 © KEBA 2016…

• Page 153: Description Of The Elements

  Digital output state High Icon not filled. Digital output state Low Icon filled and red border. Digital output forced. Icon not filled and red border. Digital output unforced. Icon with red cross. Digital output erroneous. User’s manual V3.05 © KEBA 2016…

• Page 154: Io Monitor Analog Inputs

  The input field in the middle configures the val- ue the analog input is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the analog input. User’s manual V3.05 © KEBA 2016…

• Page 155: Io Monitor Analog Outputs

  The input field in the middle configures the val- ue the analog output is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the analog output. User’s manual V3.05 © KEBA 2016…

• Page 156: Io Monitor Temperature Inputs

  The input field in the middle configures the val- ue the temperature input is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the temperature input. User’s manual V3.05 © KEBA 2016…

• Page 157: Io Monitor Pwm Outputs (Po)

  If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. Fig.4-75: Mask ‘IO Monitor PWM outputs (PO)» User’s manual V3.05 © KEBA 2016…

• Page 158: Description Of The Elements

  Afterwards the IO only has to be rewired. 4.72.2 Description of the mask The mask shows all available Module. To perform an IO- allocation, it is nec- essary to select the desired IO-module and press button ‘Select’. Fig.4-76: Mask »IO Replace User’s manual V3.05 © KEBA 2016…

• Page 159: Description Of The Elements

  Defect IO replaced IO to the original IO (e.g. the defective IO has been fixed), value ‘-1’ has to be entered. After the allocation, the short text of the alloca- Variable name ted IO appears. User’s manual V3.05 © KEBA 2016…

• Page 160: Io Replace Di/Do

  IO has been fixed), value ‘-1’ has to be entered. After the allocation, the short text of the alloca- Variable name ted IO appears. 4.75 IO Replace TI 4.75.1 Purpose The IO allocation of a temperature input can be done in this mask User’s manual V3.05 © KEBA 2016…

• Page 161: Description Of The Mask

  CAN controller information and statistics are displayed on this mask . 4.76.2 Description of mask This mask is divided into serveral sections: ● CAN Monitor: Activation of CAN monitoring and display of the current bus state. User’s manual V3.05 © KEBA 2016…

• Page 162: Description Of The Elements

  ● 3 = Bus Off ● 4 = Failure Baudrate Bus-Baudrate (e.g. 500000 Baud) Bus statistic Field Description Msg Sent Number of sent CAN messages. Bytes Sent Number of actual sent bytes over the CAN bus. User’s manual V3.05 © KEBA 2016…

• Page 163: Sequence Mask

  ● the actual movement duration, ● the sequence of the movements, ● if a movement is safety relevant, ● the state of movements and ● the sequences of the machine cycle. User’s manual V3.05 © KEBA 2016…

• Page 164: Description Of The Elements

  ‘General safety instructions’ of the KVB user manual. Movement state Movements that already finisehd are marked with a tick. Movements that are currently active, are marked with a green bar next to the movement. User’s manual V3.05 © KEBA 2016…

• Page 165: Sequence — Safety Conditions

  The left column displays the condition (e.g. «Core1Out»). The right column displays the current state of the condition (True: condition has been met, False: condition not met) Only if all conditions have been fulfilled (‘True’), the movement will be executed. User’s manual V3.05 © KEBA 2016…

• Page 166: Software Version

  4.79 Software version 4.79.1 Purpose Shows the actual used software versions. 4.79.2 Description of the mask This mask is used to show the system and application versions for the control and the visualization- system. User’s manual V3.05 © KEBA 2016…

• Page 167: Description Of The Elements

  The right part of the table contains the description of the event that is associ- ated with the date and time. A status line underneath the table shows the entire text of the selected entry. User’s manual V3.05 © KEBA 2016…

• Page 168: Description Of The Buttons

  Infolog Only messages from the system are displayed. Value change Only parameter changes are shown. User’s manual V3.05 © KEBA 2016…

• Page 169: Service Mask — Tab1

  This mask serves for making service interval settings for the grease and lu- brictaion. 4.81.2 Description of the mask For Grease and Lubrication oil the possible input parameters are equal. Fig.4-85: Mask «Service tab1» User’s manual V3.05 © KEBA 2016…

• Page 170: Description Of The Elements

  Service Mask — Tab2 4.82.1 Purpose This mask serves for making service interval settings for the oil filter. 4.82.2 Description of the mask For Clean oil filter and Replace oil filter the possible input parameters are equal. User’s manual V3.05 © KEBA 2016…

• Page 171: Description Of The Elements

  (e.g. every 200 hours). Time remaining Remaining time to next required service. ● Only relevant when service type = Power on time Last confirmation ● Date of last service confirmation Confirm Confirmation of an executed service. User’s manual V3.05 © KEBA 2016…

• Page 172: Service Mask — Tab3

  Set power on time ● Defines the power on time of the machine (hours), when the next service has to be executed (e.g. every 200 hours). Time remaining Remaining time to next required service. User’s manual V3.05 © KEBA 2016…

• Page 173: Servicenet Overview

  ServiceNet overview mask is used to establish a connection to a remote PC with a modem that is connected to the control. 4.84.2 Description of the mask The mask is divided into following sections. ● Contact information ● Maschine information Fig.4-88: Mask «ServiceNet Overview» User’s manual V3.05 © KEBA 2016…

• Page 174: Description Of The Elements

  PC. Following mask appears. By confirming the request (OK- button), the connection status changes to Service Active. By pressing the Back- button, the connection status will be reset to Discon- nected. User’s manual V3.05 © KEBA 2016…

• Page 175: Servicenet Setup

  ServiceNet overview mask. Further the contact data can be imported from a USB mass storage device as well as exported to a mass stor- age device. 4.85.2 Description of the mask The mask is divided in following sections. User’s manual V3.05 © KEBA 2016…

• Page 176: Description Of The Elements

  Import contact data from A PC- tool ServiceNetData.exe for creating the contact data on a USB mass storage device can be obtained from KEBA. Exports the contact data information that is configured on the mask Export contact data to USB to a connected USB mass storage device.

• Page 177: Servicenet Sim Card Information

  «ServiceNet SIM list» are displayed on this mask. The SIM data settings can be downloaded to the modem that is connected to the control on this mask. Fig.4-91: Mask «ServiceNet SIM card information» User’s manual V3.05 © KEBA 2016…

• Page 178: Description Of The Elements

  The progress bar in the lower section of the mask shows the actual progress of the loading- resp. saving- procedure. New SIM data records can be saved via the menu bar, while existing records can be loaded or deleted. User’s manual V3.05 © KEBA 2016…

• Page 179: Description Of The Elements

  Searches for the specified SIM data record. Selects the target for saving and loading (Com- pact Flash or USB storage medium, if connec- Drive ted). The current selection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 180: Scope

  Depending on the number of sampled variables and sampling time of the tasks, the recording can negatively influence the overall performance of the system. A recording should only be running if it is needed for system or prob- lem diagnosis. User’s manual V3.05 © KEBA 2016…

• Page 181: Description Of The Elements

  Field Description The right parameter specifies the number of recordings that are made before the export action is started. Measure cycle count The left parameter shows the number of the current measure cy- cle. User’s manual V3.05 © KEBA 2016…

• Page 182
  Start counter The left parameter shows the current number of start trigger oc- curences. The delay time that has to elapse between the start trigger event Start trigger delay and the recording is started. User’s manual V3.05 © KEBA 2016…
• Page 183
  USB. Opens a dialog to select the active scope con- figuration. A set of predefined configurations Select for each functional unit (e. g. inject, mold, ejec- tor or heating) is provided. User’s manual V3.05 © KEBA 2016…

• Page 184: Company Information

  This mask is used to set network parameters for the system. 4.90.2 Description of the mask This mask contains settings about the IP-address, subnetmask and gateway of the system. Information Changed network settings require a restart of the system to become active. User’s manual V3.05 © KEBA 2016…

• Page 185: Description Of The Elements

  For unlocking the machine an unlock key has to be requested from the man- ufacturer of the injection molding machine. User’s manual V3.05 © KEBA 2016…

• Page 186: Description Of The Mask

  If the USB device contains a lock key and a unlock key, always the unlock key will be used. 4.91.2 Description of the mask Fig.4-96: Maske ‘Machine Lock/Unlock’ User’s manual V3.05 © KEBA 2016…

• Page 187: Description Of The Elements

  Machine data mask. 4.92.2 Description of the mask The upper part of the mask indicates whether machine data exist on the se- lected media (compact flash or a USB memory media). User’s manual V3.05 © KEBA 2016…

• Page 188: Description Of The Buttons

  Machine data mask. 4.93.2 Description of the mask On the left side, the name of the machine data record is listed. On the right side, the creation date of the machine data record is listed. User’s manual V3.05 © KEBA 2016…

• Page 189: Description Of The Elements

  Searches for the specified machine data record. Selects the target for saving and loading (Compact Flash or USB Drive storage medium, if connected) the machine data. The current se- lection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 190: Maschine Data Backup

  A backup of the actual machine data record will be saved to the USB-stick or the compact flash. Create In addition an advice will be displayed which has to be confirmed before creating the ma- chine data backup. User’s manual V3.05 © KEBA 2016…

• Page 191: Maschine Equipment — Tab1

  Description of the mask The mask is divided in following sections. ● Operation and movement settings ● Mold adjust ● Safety gates ● Light curtain ● Heat settings ● Motors Fig.4-101: Mask «Maschine equipment tab1» User’s manual V3.05 © KEBA 2016…

• Page 192: Description Of The Elements

  The user manual must be kept throughout the entire service life of the product. User’s manual V3.05 © KEBA 2016…

• Page 193
  ● during table move: Supervision is active during slide table or rotary table movement ● during mold close: Supervision is active during mold close movement ● combined: Supervision starts at the beginning of slide table or rotary table movement and ends after mold close. User’s manual V3.05 © KEBA 2016…

• Page 194: Maschine Equipment — Tab2

  Maschine equipment — Tab2 4.96.1 Purpose This mask allows additional specifying for machine equipment. 4.96.2 Description of the mask This mask is divided into the following sections: ● Oil filter ● Oil level ● Servo valve inject User’s manual V3.05 © KEBA 2016…

• Page 195: Description Of The Elements

  (rising or falling edge). The monitoring time for the oil level is specified here. If an oil level Oil level monitor time error is signaled for the time specified here, a corresponding alarm is triggered. User’s manual V3.05 © KEBA 2016…

• Page 196: Pump Selection

  This mask allows to change the pump selection for specific movements. 4.97.2 Description of the mask This mask is divided into 2 sections with a list of all movements and their cor- responding pump assignments for up to 3 pumps. Fig.4-103: Mask «Pump selection» User’s manual V3.05 © KEBA 2016…

• Page 197: Description Of The Elements

  This mask is used to set the principal characteristic values (stroke and diam- eter) for specific sections oft the machine. 4.98.2 Description of the mask This mask is divided into the sections: ● Mold ● Ejector ● Inject ● Nozzle Fig.4-104: Mask «Strokes Tab1» User’s manual V3.05 © KEBA 2016…

• Page 198: Description Of The Elements

  This setting is only shown if a position sensor for the nozzle is available. Cylinder diameter The diameter of the cylinder(s) is specified here. Piston rod diameter The diameter of the piston rod(s) is specified here. User’s manual V3.05 © KEBA 2016…

• Page 199: Strokes — Tab2

  Slide table Field Description Stroke The maximum stroke of the slide table. Cylinder diameter The diameter of the cylinder(s) is specified here. Piston rod diameter The diameter of the piston rod(s) is specified here. User’s manual V3.05 © KEBA 2016…

• Page 200: 4.100 Machine Limits

  This mask is used to set the principal limits of the machine. 4.100.2 Description of the mask The mask is divided into the sections ● Flow ● Screw ● Pressure and clamping force Fig.4-106: Mask «Machine limits User’s manual V3.05 © KEBA 2016…

• Page 201: Description Of The Elements

  The table itself is located in the right area. A linearization table can be loaded from a file with Select. The linearization table can neither be edited nor deleted in this mask. User’s manual V3.05 © KEBA 2016…

• Page 202: Description Of The Elements

  <persistence- Select path>workspaceDATAlintabtog- glelever. 4.102 Lintab select mask 4.102.1 Purpose This mask is used to load available movement linearization tables. 4.102.2 Description of the mask Button Load, loads the selectied linearization table. User’s manual V3.05 © KEBA 2016…

• Page 203: Description Of The Elements

  Loads the selectied linearization table from a file. The available data must be located in di- Load rectory <persistence-path>workspace DATAlintabtogglelever. 4.103 Calibration — Tab Auto calibration 4.103.1 Purpose This mask is used for the calibration of transducers and valves automatically. User’s manual V3.05 © KEBA 2016…

• Page 204: Description Of The Mask

  Do Calibration. Fig.4-109: Mask ‘Calibration — Auto calibration» Information If an automatic calibration step (e.g. ejector auto calibration) fails, the auto calibration is aborted and the next calibration step is not processed. User’s manual V3.05 © KEBA 2016…

• Page 205: Description Of The Elements

  Automatic calibration for closed loop components has to be triggered man- ually. Executing auto calibration step by step Auto calibration for each component is triggered by activating the correspond- ing input field Do calibration which is available for each calibration step. User’s manual V3.05 © KEBA 2016…

• Page 206
  If an other value is set, this value won’t be exceeded during calibration. Pressure Field Description Pump n pressure Pump pressure calibration for the n-th pump. Servo pressure forward Pressure calibration servo valve. (optional) Only displayed if a servo valve is available. User’s manual V3.05 © KEBA 2016…

• Page 207: 4.104 Calibration — Tab Auto Calibration Settings

  Besides these, the maximum voltage output for the velocity during pressure calibration and the maximum position relative to the screw , mold and ejector stroke during velocity calibration can be set. Fig.4-110: Mask «Auto calibration settings» User’s manual V3.05 © KEBA 2016…

• Page 208: Description Of The Elements

  This mask is used to manually calibrate the transducers for the ejector, the mold and injection unit. 4.105.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. User’s manual V3.05 © KEBA 2016…

• Page 209: Description Of The Elements

  [mm] and the voltage [V] for each linea- rization point. 4.106 Calibration Trancducer — Tab2 4.106.1 Purpose This mask is used to manually calibrate the transducers for the nozzle and the slide table (optional). User’s manual V3.05 © KEBA 2016…

• Page 210: Description Of The Mask

  Calibration of a transducer for Nozzle and Slide table. Calibration is done by entering the V / mm position [mm] and the voltage [V] for each lin- earization point. User’s manual V3.05 © KEBA 2016…

• Page 211: 4.107 Calibration Pressure Sensors

  The input value al- Start Index ways corresponds to the index of the element displayed first. Example: Value 1: linearization points 1 to 9 are displayed. Value 17: lineari- zation points 17 to 25 are displayed, etc. User’s manual V3.05 © KEBA 2016…

• Page 212: 4.108 Calibration Cavity Pressure Sensors

  The manual calibration of a sensor is done by entering values in a linearization table. Fig.4-114: Mask »Calibration cavity pressure sensor» 4.108.3 Description of the elements Name Description Points Number of points in the linearization table. Actual Voltage Displays the actual voltage of the sensor. User’s manual V3.05 © KEBA 2016…

• Page 213: 4.109 Calibration Pressure Sensor For Mold Servo Valve Control

  This mask can be used to manually calibrate these pressure sensors. 4.109.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. Fig.4-115: Mask «Calibration pressure sensor for mold servo valve control» User’s manual V3.05 © KEBA 2016…

• Page 214: Description Of The Elements

  (Tab1 — Tab3). Additionally the minimum and maximum output voltages for pressure and velocity during the calibration can be set. 4.110.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. User’s manual V3.05 © KEBA 2016…

• Page 215: Description Of The Elements

  ‘1’. Set output voltage The resulting pump pressure is shown in field ‘Act. pressure’ and can be entered for the cor- responding linearization point. User’s manual V3.05 © KEBA 2016…

• Page 216
  Amplitude und frequency for the sinus singal of the pump pressure analog output. Pump pressure Amplitude = 0 deaktivates this function. Amplitude und frequency for the sinus singal of the pump velocity analog output. Pump velocity Amplitude = 0 deaktivates this function. User’s manual V3.05 © KEBA 2016…

• Page 217: 4.111 Calibration Pump For Plast

  The input value al- Start Index ways corresponds to the index of the element displayed first. Example: Value 1: linearization points 1 to 9 are displayed. Value 17: lineari- zation points 17 to 25 are displayed, etc. User’s manual V3.05 © KEBA 2016…

• Page 218
  With this function a small sinus signal can be added to the analog output for back pressure. Thus the actuated valve is minimally kept in motion in order to react faster when set values for the analog outputs change. User’s manual V3.05 © KEBA 2016…

• Page 219: 4.112 Drive Monitor

  The mask is only displayed if the option speed pump is used. 4.112.2 Description of the mask Informations about the temperature, the drive status and the drive firmware version are displayed. Fig.4-118: Mask «Drive Monitor» User’s manual V3.05 © KEBA 2016…

• Page 220: Description Of The Elements

  The mask is only displayed if the option speed pump is used. 4.113.2 Description of the mask The mask is divided into sections for setting the control parameters as well as for loading, saving and editing drive parameters. User’s manual V3.05 © KEBA 2016…

• Page 221: Description Of The Elements

  User can reduce the over- shot by increasing the gain P. But this increa- ses also the rising time. Configuration of the integral part for the velocity controller. User can reduce the rising time by increasing the I. User’s manual V3.05 © KEBA 2016…

• Page 222
  Sub ID (decimal) of the drive parameter. Data type of the drive parameter selected Data type above. Reads and displays the drive parameter selec- Read value ted above. Reconfiguration and writing of the read drive Write value parameter. User’s manual V3.05 © KEBA 2016…

• Page 223: 4.114 Pq- Chart

  Thus it is possible to visualize the pressure and velocity of each pump during the single movements. By using the Zoom- buttons it is possible to zoom in and out in inside the chart. User’s manual V3.05 © KEBA 2016…

• Page 224: Description Of The Elements

  Field Description Zoom X Out Zoom out in x- direction. Zoom X In Zoom in in x- direction. Zoom Y Out Zoom out in y- direction. Zoom Y In Zoom in in y- direction. User’s manual V3.05 © KEBA 2016…

• Page 225: 4.115 Temperature Chart

  Long pressing of Zoom In- buttons automatically scales the diagram to full screen- size. Long pressing of Zoom Out- buttons automatically scales the diagram to 100%. Navigation inside the mask is possible by using the cursor buttons of the op- erating panel. User’s manual V3.05 © KEBA 2016…

• Page 226: Description Of The Elements

  Keys Fades- in and fades- out the legend. 4.116 Maximum Velocities 4.116.1 Purpose This mask shows and limits the maximum velocities of specific movements User’s manual V3.05 © KEBA 2016…

• Page 227: Description Of The Mask

  Ejector Field Description Display and modification of the maximum velocity for the ‘Ejector Max. speed forward forward’ movement. Display and modification of the maximum velocity for the ‘Ejector Max. speed backward backward’ movement. User’s manual V3.05 © KEBA 2016…

• Page 228: 4.117 Automatic Ramp Calibration

  In this mask the automatic ramp identification can be executed during ramp calibration. 4.117.2 Description of the mask The maximum ramp and dead time can be identified during ramp calibration on this mask. The identified values for the ejector, mold, nozzle and inject are displayed. User’s manual V3.05 © KEBA 2016…

• Page 229: Description Of The Elements

  If a movement doesn’t reach its target position after optimization, the value of the dead time has to be reduced. Starts the ramp calibration for the desired Do Calibration movement. User’s manual V3.05 © KEBA 2016…

• Page 230: 4.118 Automatic Maximum Speed Calibration

  4.119.1 Purpose In this mask the automatic identification of the minimum profile output for the velocity can be executed. If a system pressure is available for any movement the pressure is also meas- ured. User’s manual V3.05 © KEBA 2016…

• Page 231: Description Of The Mask

  Starts identification of minimum profile output Do Calibration for the desired movement. 4.120 Display and user settings 4.120.1 Purpose This mask is used to set the display parameters as well as for user login and for changing user passwords. User’s manual V3.05 © KEBA 2016…

• Page 232: Description Of The Mask

  Printer ● 0: Printing resp. creating a screenshot deactivated. ● 1: Creates a screenshot of the current mask on the compact flash using png- format. ● 2: Prints mask to local USB printer User’s manual V3.05 © KEBA 2016…

• Page 233
  ● Level 12: Startup technician: Password «DPAMY» Passwords for all users can be changed with softkey button «Change password’. Change password Only the password of the user level that is actually logged in can be changed. User’s manual V3.05 © KEBA 2016…
• Page 234
  Shows the actual user level. The password of this user level can …for actual userlevel: be changed. New Password Input field for the new password. Confirm password Confirmation of the new password. New password becomes active. User’s manual V3.05 © KEBA 2016…

• Page 1
  Kemro K2 KePlast.HMI.KVB Visualization User’s manual V3.05 Translation of the original manual…
• Page 2
  Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All rights reserved. KEBA AG Headquarters: Gewerbepark Urfahr, 4041 Linz, Austria, Phone: +43 732 7090-0, Fax: +43 732 7309-10, keba@keba.com For information about our subsidiaries please look at www.keba.com.
• Page 3
  Adapted to KePlast V1.40 3.05 01-2016 Several Adapted to KePlast V1.41. Changed description for pchr, mhf Ejector mode «Hold». Added description about vertical page scrolling. Added descriptions for Simple Scope mask and velocity calibration masks. User’s manual V3.05 © KEBA 2016…

• Page 5: Table Of Contents

  Overview mask…………………. 39 4.1.1 Purpose………………..39 4.1.2 Description of the mask…………….39 4.1.3 Description of the elements…………..39 Overview vertical………………..41 4.2.1 Purpose………………..41 4.2.2 Description of the mask…………….41 4.2.3 Description of the elements…………..42 User’s manual V3.05 © KEBA 2016…

• Page 6
  Description of the elements…………..63 4.14 Mold options — Tab Automatic safety gate…………. 64 4.14.1 Purpose………………..64 4.14.2 Description of the mask…………….64 4.14.3 Description of the elements…………..65 4.15 Mold options — Tab Coining / Venting…………..66 User’s manual V3.05 © KEBA 2016…
• Page 7
  Description of the elements…………..86 4.26 Injection — Tab Profile……………….. 86 4.26.1 Purpose………………..86 4.26.2 Description of the mask…………….87 4.26.3 Description of the elements…………..87 4.27 Inject — Tab Graphic………………..88 4.27.1 Purpose………………..88 User’s manual V3.05 © KEBA 2016…
• Page 8
  Valve gates — Tab Setup………………106 4.38.1 Purpose………………..106 4.38.2 Description of the mask……………. 107 4.38.3 Description of the elements…………..107 4.39 Nozzle — Tab Profile………………… 107 4.39.1 Purpose………………..107 4.39.2 Description of the mask……………. 107 User’s manual V3.05 © KEBA 2016…
• Page 9
  Purpose………………..127 4.50.2 Description of the mask……………. 127 4.50.3 Description of the elements…………..128 4.51 Production settings — Tab1……………… 128 4.51.1 Purpose………………..128 4.51.2 Description of the mask……………. 128 4.51.3 Description of the elements…………..129 User’s manual V3.05 © KEBA 2016…
• Page 10
  Description of the mask……………. 145 4.62.3 Description of the elements…………..146 4.63 SPC Settings………………….. 147 4.63.1 Purpose………………..147 4.63.2 Description of the mask……………. 147 4.63.3 Description of the elements…………..148 4.64 SPC Variable Setup……………….. 148 User’s manual V3.05 © KEBA 2016…
• Page 11
  Description of the mask……………. 160 4.74.3 Description of the elements…………..160 4.75 IO Replace TI…………………. 160 4.75.1 Purpose………………..160 4.75.2 Description of the mask……………. 161 4.75.3 Description of the elements…………..161 4.76 CAN-Monitor………………….. 161 4.76.1 Purpose………………..161 User’s manual V3.05 © KEBA 2016…
• Page 12
  ServiceNet SIM list………………..178 4.87.1 Purpose………………..178 4.87.2 Description of the mask……………. 178 4.87.3 Description of the elements…………..179 4.88 Scope……………………180 4.88.1 Purpose………………..180 4.88.2 Description of the mask……………. 180 4.88.3 Description of the elements…………..181 User’s manual V3.05 © KEBA 2016…
• Page 13
  Description of the mask……………. 199 4.99.3 Description of the elements…………..199 4.100 Machine limits………………… 200 4.100.1 Purpose………………..200 4.100.2 Description of the mask……………. 200 4.100.3 Description of the elements…………..201 4.101 Lintab mask………………….201 4.101.1 Purpose………………..201 User’s manual V3.05 © KEBA 2016…
• Page 14
  4.111.3 Description of the elements…………..217 4.112 Drive Monitor………………….. 219 4.112.1 Purpose………………..219 4.112.2 Description of the mask……………. 219 4.112.3 Description of the elements…………..220 4.113 Drive Tuning………………….220 4.113.1 Purpose………………..220 4.113.2 Description of the mask……………. 220 User’s manual V3.05 © KEBA 2016…
• Page 15
  4.119.1 Purpose………………..230 4.119.2 Description of the mask……………. 231 4.119.3 Description of the elements…………..231 4.120 Display and user settings………………231 4.120.1 Purpose………………..231 4.120.2 Description of the mask……………. 232 4.120.3 Description of the elements…………..232 User’s manual V3.05 © KEBA 2016…

• Page 17: Introduction

  1.3.1 Contents of document ● Description of all masks of the visualization. ● Description of the principal operating sequences during the production process. ● Description of the principal operating sequences during machine adjust- ment. User’s manual V3.05 © KEBA 2016…

• Page 18: Not Contained In This Document

  Describes the set- er’s manual up of a mold servo valve. Intended for machine startup KePlast Servo valve control, 1000972 technicans. Describes the set- user’s manual up of an injection servo valve . User’s manual V3.05 © KEBA 2016…

• Page 19: Safety Notes

  Information Useful practical tips and information on the use of equipment are identified by the “Information” symbol. They do not contain any information that warns about potentially dangerous or harmful functions. User’s manual V3.05 © KEBA 2016…

• Page 20: General Safety Instructions

  Prior to transfer to the machine operator the contents of this document must be adjusted to the injection molding machine on which the system is used. ● The machine manufacturer must insert safety instructions at the relevant positions in the document. User’s manual V3.05 © KEBA 2016…

• Page 21: Operation And Display

  The display of the operation masks occurs within the basic layout. Fig.3-1: Basic layout of the HMI … Status bar … Display area for masks … Operating masks … Function keys of the operating panel User’s manual V3.05 © KEBA 2016…

• Page 22: Status Bar

  There are two different modes how to display the active movements. Either just an icon or an icon + short text. The setting can be done in mask «Display settings» … Current time User’s manual V3.05 © KEBA 2016…

• Page 23: Status Icons

  … Status icons (e.g. Heater on/off, Motor on/off, etc.)..Plausibility limits for the actual selected input field. 3.1.2 Status Icons The following table provides an overview of the possible status icons. Icon State Automatic cycle active Half automatic cycle active User’s manual V3.05 © KEBA 2016…

• Page 24: Active Movements

  The following table provides an overview of the possible movement icons. Icon State Mold close Mold open Mold close up to interposition Mold open up to interposition Air valve active including air valve number Cooling active Core in including core number User’s manual V3.05 © KEBA 2016…

• Page 25
  Nozzle backward Nozzle forward Shut-off nozzle close Shut-off nozzle open Close safety door Open safety door Screw forward, inject Screw backward, decompression Inject hold Screw forward up to interposition Screw backward up to interposition User’s manual V3.05 © KEBA 2016…

• Page 26: Mask Navigation

  There are different styles for displaying the mask keys available. Icon Description Text Icon Icon before text Text before icon The styles can configured in mask «Display settings» User’s manual V3.05 © KEBA 2016…

• Page 27: Mask Hierarchy

  KePlast.HMI.KVB Operation and display Mask hierarchy User’s manual V3.05 © KEBA 2016…

• Page 28
  Operation and display KePlast.HMI.KVB User’s manual V3.05 © KEBA 2016…

• Page 29: Key Assignments On The Panel

  With input fields for numbers these keys will return only numbers when acti- vated. With input fields for text they will first return the letter and then the number (A, B, C and 7). User’s manual V3.05 © KEBA 2016…

• Page 30: Arrow Key Pad

  Fig.3-6: Keypad ‘Numerical /alpha-numerical keys’ Description Delete 3.3.3 Arrow key pad The arrow buttons are used to navigate to the required input fields in the masks: Fig.3-7: Keypad ‘Numerical /alpha-numerical keys’ Description Escape Enter User’s manual V3.05 © KEBA 2016…

• Page 31: Keys For Setting The Operating Mode

  3.3.5 Further Keys operating the injection molding machine Description Open mold Close mold Move ejector backward Move ejector forward Move core1 out Move core1 in Activate sirvalve Close safety gate Open safety gate User’s manual V3.05 © KEBA 2016…

• Page 32: Tabs

  Some masks contain tabs. Tabs are displayed in the right top corner of a mask. A mask can contain a maximum number of 4 tabs. You can toggle between the tabs by pressing the corresponding function key (F1…F8) of the current displayed mask. User’s manual V3.05 © KEBA 2016…

• Page 33: Quick Access Panel And Favourite Masks

  Information A favourite mask is opened by pressing the function keys F1…F8. Every user level has its own favourite bar. Only the favourite masks that have been configured for the current user are displayed. User’s manual V3.05 © KEBA 2016…

• Page 34: Actual Value Panel

  Information Actual value panel also opens by pressing Enter while Esc is beeing pressed. Fig.3-10: Actual value panel Depending on the equipment of the machine, the actual value panel shows following values. User’s manual V3.05 © KEBA 2016…

• Page 35
  Actual mold height Actual clamp force Actual cavity pressure Shows if core is in Shows if core is out Shows if slide table is in Shows if slide table is out Rotary table clockwise endposition reached User’s manual V3.05 © KEBA 2016…

• Page 36: Opening Mask Help

  The context help refers to an alarm or system variable help, depending on the currently focussed element. Information Precondition that alarm help gets displayed is that alarm mask is open. The alarm help refers always to the current selected alarm in alarm help mask. User’s manual V3.05 © KEBA 2016…

• Page 37: Mask Print / Create Screenshot

  USB memory media. 3.5.5 Creating a status report Pressing button 4 when quick access panel is visible, opens a dialog for cre- ating a status report. User’s manual V3.05 © KEBA 2016…

• Page 38: User Login And Logout

  Configured favourite masks can be removed from favourite bar by pressing button 9 in quick access panel. With buttons F1…F8 a mask is removed from the favourite bar. Information A favourite mask in only added and removed for the current user level. User’s manual V3.05 © KEBA 2016…

• Page 39: Description Of The Operating Masks

  Up to 9 heating zones plus a hopper temperature status can be displayed here. The current temperature is shown in the middle of the respective heating zones. Error states of the heating zones are shown in the status bar along the upper border of the image. User’s manual V3.05 © KEBA 2016…

• Page 40
  This display field is only shown if a transducer is installed to determine the position of the noz- zle. Actual position of the cores (core in / core out) Core position displayed by status marker. User’s manual V3.05 © KEBA 2016…

• Page 41: Overview Vertical

  The actual position of the machine axis is displayed next to the ma- chine graphic. Further actual overview data like pressure, velocity and pro- duction time of the current production process are displayed. User’s manual V3.05 © KEBA 2016…

• Page 42: Description Of The Elements

  … Status of the heater (grey..temper- heating, error of a heating zone ) ature out of tolerance, green…target temperature attained) … %..displays a setter zone … Actual temperature … Displays a hopper zone for material en- trance User’s manual V3.05 © KEBA 2016…

• Page 43
  Remain. The number of shots to be produced Production counter can be specified in the right field Total. Settings regarding the production counter (in- clusively resetting), can be done in mask «Production». User’s manual V3.05 © KEBA 2016…

• Page 44: Mold — Tab Profile

  4.3.2 Description of the mask Pressure and velocity can be defined for specific sections of the mold’s move- ment. The values for mold «Open» and «Close» are specified separately. Fig.4-5: Mask «Mold profile» User’s manual V3.05 © KEBA 2016…

• Page 45: Description Of The Elements

  High pressure release valve is closed if this mold position is reached during mold open movement. Pressure release endposition This field is only shown for direct clamping ma- chines and if a high pressure release valve is available. User’s manual V3.05 © KEBA 2016…

• Page 46: Mold — Tab Graphic

  A red line in the graphics displays the actual position of the movement. Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. Fig.4-6: Mask «Mold profile graphic» User’s manual V3.05 © KEBA 2016…

• Page 47: Description Of The Elements

  Additional parameters for the mold can be configured within this mask. 4.5.2 Description of the mask Besides general settings for the mold, maximum movement and movement delay times as well as the constant outputs for the mold movement in setup mode can be set. User’s manual V3.05 © KEBA 2016…

• Page 48: Description Of The Elements

  Setting of the force build up time for movement mold close. Force build up time This field is only shown at a direct clamp machine with no clamp force sensor. User’s manual V3.05 © KEBA 2016…

• Page 49
  Field Description Pressure and velocity output for the mold close movement in setup Setup mode output close mode. Pressure and velocity output for the mold open movement in setup Setup mode output open mode. User’s manual V3.05 © KEBA 2016…

• Page 50: Mold Setup — Tab2

  Pressure and velocity output for rotary table movement in setup Rotate mode. Pressure and velocity output for lock pin in movement in setup Lock pin in mode. Pressure and velocity output for lock pin out movement in setup Lock pin out mode. User’s manual V3.05 © KEBA 2016…

• Page 51
  Lock pin in delay The delay time for the lock pin in movement is adjusted here. Lock pin out delay The delay time for the lock pin out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 52: Mold Setup Advanced — Tab1

  The minimum profile output (pressure, velocity) for the mold open Min. profile output open movement is adjusted here. The output in any section of the profile never falls below this value. User’s manual V3.05 © KEBA 2016…

• Page 53
  Mold height origin must have been set already. tion By selecting this check box the caclulation of distance/impulse for the mold height adjust is started. This step is necessary before automatic mold height adjust is executed. User’s manual V3.05 © KEBA 2016…

• Page 54: Mold Setup Advanced — Tab2

  Additional parameters for a rotary- resp. slide table can be configured within this mask. 4.8.2 Description of the mask Für the rotary- resp. slide table the minimum profile outputs and ramp settings can be set. Fig.4-10: Mask «Mold setup advanced tab 2» User’s manual V3.05 © KEBA 2016…

• Page 55: Description Of The Elements

  Ramp (pressure and velocity) in setup mode for lock pin out move- Lock pin out ment is adjusted here. Mold Setup Advanced — Tab Mold control 4.9.1 Purpose This mask is used to setup the data for a mold servovalve. User’s manual V3.05 © KEBA 2016…

• Page 56: Description Of The Mask

  Pressure difference on valve at the nominal flow. This value can Nominal pressure be found in the datasheet of the servo valve. Nominal flow of used servovalve. This value can be found in the Nominal flow datasheet of the servo valve. User’s manual V3.05 © KEBA 2016…

• Page 57: Mold Height Adjust

  The settings for the mold height adjustment can be done in this mask. 4.10.2 Description of the mask The mask is divided into the sections General settings, Mold adjust out- put, Advanced settings and Clamp force monitoring. User’s manual V3.05 © KEBA 2016…

• Page 58: Description Of The Elements

  When this function is activated the mold height adjustment is exe- Adjust by time cuted over the configured period. Auto mold adjust Starts the automatic mold height adjustment. User’s manual V3.05 © KEBA 2016…

• Page 59
  (set clamp force +/- the Mold adjust during produc- configured clamp force tolerance). tion Mold height is always adjusted by one gear per production cycle if clamp force it out of tolerance. User’s manual V3.05 © KEBA 2016…

• Page 60: Lubrication

  The lubrication will be done pulsative. The left field displays the current active time of the lubrication On time pulse. In the right field the active time of the lubrication pulse can be set. User’s manual V3.05 © KEBA 2016…

• Page 61: Mold Options — Tab Rotary Table

  Pressure and velocity can be defined for fast and slow rotation of the rotary table and for lock pin movements. The values for «Rotate clockwise» and «Ro- tate counter clockwise» are specified separately. Fig.4-14: Mask «Mold options — Tab rotary table» User’s manual V3.05 © KEBA 2016…

• Page 62: Description Of The Elements

  ● Single: Rotary table with one workstation Work position mode ● Dual: Rotary table with two workstations 4.13 Mold options — Tab slide table 4.13.1 Purpose The settings for slide table and lock pin can be adjusted in this mask. User’s manual V3.05 © KEBA 2016…

• Page 63: Description Of The Mask

  Setting of Pressure and Velocity between the position specified Backward 1..Backward n in field to and the position of the the previous stage during «Slide table out». Endposition reached Markers show if the slide table is out. User’s manual V3.05 © KEBA 2016…

• Page 64: Mold Options — Tab Automatic Safety Gate

  If the machine is equipped with an electric or pneumatic safety gate, this settings are not displayed. Fig.4-16: Mask «Mold options — Tab Automatic safety gate» User’s manual V3.05 © KEBA 2016…

• Page 65: Description Of The Elements

  The delay time for auto safety gate open is adjusted here. Safety gate close Field Description Pressure and velocity setting for fast close movement of safety Close fast gate. Pressure and velocity setting for slow close movement of safety Close slow gate. User’s manual V3.05 © KEBA 2016…

• Page 66: Mold Options — Tab Coining / Venting

  Description of the mask The upper part of the maske displays the settings for venting, the lower part of the mask displays the settings for coining. Fig.4-17: Mask «Mold options — tab coining / venting» User’s manual V3.05 © KEBA 2016…

• Page 67: Description Of The Elements

  ● Force: Set force for clamp force control for each stage are configured. Defines mold position where mold close move- Mold position ment stops and coining sequence begins. User’s manual V3.05 © KEBA 2016…

• Page 68: Ejector And Airvalves

  Besides the ejector’s operating mode, this mask defines the force and velocity for the ejector movements within different sections. The lower part of the mask contains the settings for the arivalves. Fig.4-18: Mask «Ejector» with transducer User’s manual V3.05 © KEBA 2016…

• Page 69: Description Of The Elements

  Setting of Velocity and Force during «Ejector forward» movement. Setting of Velocity and Force during «Ejector backward» move- Backward ment. A status icon shows if the ejector has reached its front end or rear Limit switch end position. User’s manual V3.05 © KEBA 2016…

• Page 70
  Shake counter. Number of sequences (one sequence equals a forward and back- ward movement) for the ejector for each production cycle. This Shake counter setting is only valid for the ejector modes «Continuous» and «Shake». User’s manual V3.05 © KEBA 2016…

• Page 71: Ejector — Tab Graphic

  Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. Fig.4-20: Mask «Ejector profile graphic» User’s manual V3.05 © KEBA 2016…

• Page 72: Description Of The Elements

  Additional parameters for the ejector can be set within this mask. 4.18.2 Description of the mask Besides general settings for the ejector, maximum movement and movement delay times as well as the constant outputs for the ejector movement in setup mode can be set. User’s manual V3.05 © KEBA 2016…

• Page 73: Description Of The Elements

  ● If value is set to 0, the monitoring is deactivated Movement of ejector is even allowed, if mold, core and other ejec- Override ejector safety tors are not in the correct position. User’s manual V3.05 © KEBA 2016…

• Page 74: Ejector Setup Advanced

  Additional parameters for the ejector can be configured within this mask. 4.19.2 Description of the mask For the ejector movement the minimum profile outputs, maximum ramp set- tings and pump and valve delay times can be set. User’s manual V3.05 © KEBA 2016…

• Page 75: Description Of The Elements

  The maximum ramp (pressure, velocity) for the the ejector back- Max. ramp backward ward movement is adjusted here. Tolerance Field Description Tolerance for detecting ejector forward and backward endposition. Endposition tolerance Tolerance is +/-. User’s manual V3.05 © KEBA 2016…

• Page 76: Cores

  Description of the mask The activation and the operating mode of the core can be adjusted in the upper section of the mask. Settings for activated cores can be made in the lower section of the mask. User’s manual V3.05 © KEBA 2016…

• Page 77: Description Of The Elements

  If option ‘Cores parallel to mold’ is set in Core setup mask, the mold is not stopped and the core moves parallel to closure of the mold. ● After close: Core enters after closure of the mold. User’s manual V3.05 © KEBA 2016…

• Page 78
  If several core movements are executed at the same time (e.g. prior to opening), the sequence for core move-ment is set in this Priority (Core out) field. The core with the lowest value for Prio core out is moved out first. User’s manual V3.05 © KEBA 2016…

• Page 79: Core Setup — Tab1

  Core movement start delay times Field Description Core in The delay time for the core in movement is adjusted here. Core Out The delay time for the core out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 80: Core Setup — Tab2

  The difference between the two values is shown in the right field Differ. 4.22 Core setup — Tab2 4.22.1 Purpose Additional settings for core movement can be made in this mask. User’s manual V3.05 © KEBA 2016…

• Page 81: Description Of The Mask

  Core movement start delay times Field Description Core in The delay time for the core in movement is adjusted here. Core Out The delay time for the core out movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 82: Core Setup Advanced — Tab1

  The difference between the two values is shown in the right field Differ. 4.23 Core Setup Advanced — Tab1 4.23.1 Purpose Additional parameters for the core can be configured within this mask. User’s manual V3.05 © KEBA 2016…

• Page 83: Description Of The Mask

  Ramp (pressure and velocity) in setup mode for core in movement Ramp core in is adjusted here. Ramp (pressure and velocity) in setup mode for core out move- Ramp core out ment is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 84: Core Setup Advanced — Tab2

  Additional parameters for the core can be configured within this mask. 4.24.2 Description of the mask For the core movement the ramp settings and pump and valve delay times can be set. Fig.4-27: Mask «Kern setup advanced — Tab2» User’s manual V3.05 © KEBA 2016…

• Page 85: Description Of The Elements

  Description of the mask For every core, ramp values in % for the mold movement can be set. Depend- ing on the configured ramp setting the corresponding ramp duration for the movement is calculated. User’s manual V3.05 © KEBA 2016…

• Page 86: Description Of The Elements

  Time Calculated duration for each ramp. 4.26 Injection — Tab Profile 4.26.1 Purpose This mask is used to adjust the settings for the inject movement, cut off de- tection and hold movements. User’s manual V3.05 © KEBA 2016…

• Page 87: Description Of The Mask

  Specification of the screw position at which the system changes Screw position to hold pressure. Specification of the duration, measured from the start of the injec- Inject time tion process until the system changes to hold pressure. User’s manual V3.05 © KEBA 2016…

• Page 88: Inject — Tab Graphic

  Cooling Time The cooling time can be entered into the right field. 4.27 Inject — Tab Graphic 4.27.1 Purpose This mask shows the pressure and velocity profile of the inject and hold move- ment graphically. User’s manual V3.05 © KEBA 2016…

• Page 89: Description Of The Elements

  ● Start: Defines start ramp value for move- Ramp ment. ● Stop: Defines stop ramp value for move- ment. ● Mid: Defines ramp for all inner profile ramps for movement. Time Calculated duration for each ramp. User’s manual V3.05 © KEBA 2016…

• Page 90: Plasticize And Decompression — Tab Profile

  To when plasticizing. Pressure Set value for pump pressure (equal for all plasticizing stages). Decompression These settings apply for both procedures, Decompression before plasticiz- ing and Decompression after plasticizing. User’s manual V3.05 © KEBA 2016…

• Page 91: Plasticize — Tab Graphic

  The upper section of the mask displays the plasticize profile. Arrows on top of the graphics display the direction of the profile. A red line in the graphics dis- plays the actual position of the movement. Further ramp settings for the respective movement can be set. User’s manual V3.05 © KEBA 2016…

• Page 92: Description Of The Elements

  4.30.2 Description of the mask Within this mask, parameters for Intrusion, Cold slug eject, maximum move- ment and movement delay times as well as the constant outputs for the screw movements can be set. User’s manual V3.05 © KEBA 2016…

• Page 93: Description Of The Elements

  The duration of Mold HighPressure (last profile stage in mold pro- file) is shown in the left field Actual. The monitoring time is entered Max. lock time in field Limit. The difference between the two values is shown in the right field Differ. User’s manual V3.05 © KEBA 2016…

• Page 94
  Setup mode output inject mode. Setup mode output plasti- Pressure and velocity output for the plasticize movement in setup cize mode. Setup mode output decom- Pressure and velocity output for the decompression movement in pression setup mode. User’s manual V3.05 © KEBA 2016…

• Page 95: Inject Setup Advanced — Tab1

  Description The maximum ramp (pressure, velocity) for the the inject move- Max. ramp inject ment is adjusted here. The maximum ramp (pressure, velocity) for the the hold movement Max. ramp hold is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 96: Inject Setup Advanced — Tab2

  4.32.2 Description of the mask For plasticize and decompression the minimum profile outputs, maximum ramp settings and pump and valve delay times can be set. Fig.4-35: Mask «Inject setup advanced tab2» User’s manual V3.05 © KEBA 2016…

• Page 97: Description Of The Elements

  Ramp setup mode plasti- Ramp (pressure and velocity) in setup mode for plasticize move- cize ment is adjusted here. Ramp setup mode decom- Ramp (pressure and velocity) in setup mode for decompression pression movement is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 98: Inject Setup Advanced — Tab Inject Control

  The proportional part for the injection regulator is adjusted here. The integral part for the injection regulator is adjusted here. The differential part for the injection regulator is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 99
  The proportional part for the back pressure at plasticizing is ad- justed here. The integral part for the back pressure at plasticizing is adjusted here. The differential part for the back pressure at plasticizing is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 100: Inject Graph

  The mask shows the last 10 recorded curves. The latest one in displayed in colors. The previous curves are displayed in a gray color. User’s manual V3.05 © KEBA 2016…

• Page 101: Description Of The Elements

  By pressing the button Run, the recording Run/Hold starts. Pressing the button Hold stops the re- cording. 4.35 Inject graph settings 4.35.1 Purpose In this mask, relevant parameters for the inject graph mask are defined. User’s manual V3.05 © KEBA 2016…

• Page 102: Description Of The Mask

  Activates the protocolling of the recorded curves. For each inject process, a protocol file Protocol to file is stored. The protocol files are stored on an attached USB storage device. User’s manual V3.05 © KEBA 2016…

• Page 103: Valve Gates — Tab1

  During inject process (including hold) at least one valve gate must be open. Otherwise an alarm appears and the inject process will be stopped. Below the valve gate number an icon shows if the corresponding valve gate is actually actuated. User’s manual V3.05 © KEBA 2016…

• Page 104: Valve Gates — Tab2

  4.37 Valve gates — Tab2 4.37.1 Purpose This mask is used to adjust the settings for available valve gates. Information This mask is only visible if a valve gate is available and configured. User’s manual V3.05 © KEBA 2016…

• Page 105: Description Of The Mask

  During inject process (including hold) at least one valve gate must be open. Otherwise an alarm appears and the inject process will be stopped. Below the valve gate number an icon shows if the corresponding valve gate is actually actuated. User’s manual V3.05 © KEBA 2016…

• Page 106: Valve Gates — Tab Setup

  Valve gates — Tab Setup 4.38.1 Purpose This mask is used to adjust the general settings for available valve gates. Information This mask is only visible if a valve gate is available and configured. User’s manual V3.05 © KEBA 2016…

• Page 107: Description Of The Mask

  The number of input fields depends if the the nozzle moves position depending (with limit switch or transducer) or time depending. The setting if the nozzle moves position or time depending, can be defined in User’s manual V3.05 © KEBA 2016…

• Page 108
  The operating mode for the nozzle’s backward movement can be selected via Nozzle back mode. Fig.4-42: Mask «Nozzle — tab profile» (Maschine equipped with transducer for nozzle) Fig.4-43: Mask «Nozzle» (Maschine equipped with limit switch for nozzle) User’s manual V3.05 © KEBA 2016…

• Page 109: Description Of The Elements

  Forward contact velocity mold. Defines the time which is permitted for the pressure(force) build Force build up time up of the nozzle. Pressure build up can be deactivated by setting this time to 0.0s. User’s manual V3.05 © KEBA 2016…

• Page 110: Nozzle — Tab Graphic

  A red line in the graphics displays the actual position of the movement. Further ramp settings for the respective movement can be set. Depending on the configured ramp setting the corresponding ramp duration for the movement is calculated. User’s manual V3.05 © KEBA 2016…

• Page 111: Description Of The Elements

  Reference value for the smooth factor is the maximum speed of the respective movement (see mask ‘Max. Velocity’). Time Calculated duration for each ramp. User’s manual V3.05 © KEBA 2016…

• Page 112: Nozzle Setup

  Description Pressure and velocity output for the nozzle forward movement in Setup mode output forward setup mode. Setup mode output back- Pressure and velocity output for the nozzle backward movement ward in setup mode. User’s manual V3.05 © KEBA 2016…

• Page 113: Nozzle Setup Advanced

  Additional parameters for the nozzle can be configured within this mask. 4.42.2 Description of the mask For the nozzle movement the minimum profile outputs, maximum ramp set- tings, pump and valve delay times and settings for mold height adjustment can be set. User’s manual V3.05 © KEBA 2016…

• Page 114: Description Of The Elements

  The maximum ramp (pressure, velocity) for the nozzle backward Max. ramp backward movement is adjusted here. The maximum ramp (pressure, velocity) for the contact force build Max. ramp contact force up of the nozzle is adjusted here. User’s manual V3.05 © KEBA 2016…

• Page 115: Nozzle Options

  The procedure for auto purge follows the sequence of plasticizing — injection — decompressing (sequence depends on the start position of the screw). Pressure, velocity and active time can be set for opening and closing the shut- off nozzle. User’s manual V3.05 © KEBA 2016…

• Page 116: Description Of The Elements

  Specifying Pressure, Velocity and Active Time for opening the shut-off nozzle. Open Shut-off nozzle will be opened with the specified parameters be- fore injection starts resp. before each process where material is carried out of the nozzle. User’s manual V3.05 © KEBA 2016…

• Page 117: Heating Nozzle

  Information The display depends on the number of heating zones. General settings for the nozzle heater and the material entrance are configured in the lower section of the mask. Fig.4-48: Mask «Heating Nozzle» User’s manual V3.05 © KEBA 2016…

• Page 118: Description Of The Elements

  If the value exceeds the warning temperature, an alarm will be Warning temperature triggered. The machine is not halted. If the value exceeds the alarm temperature, an alarm will be trig- Alarm temperature gered. The machine is halted. User’s manual V3.05 © KEBA 2016…

• Page 119: Heating Nozzle Setup — Tab1

  Optimize nozzle heating The optimization itself is only started once this option has been selected and the heater has been switched on. After optimization has finished, the value will be set to ‘Finished’ automatically. User’s manual V3.05 © KEBA 2016…

• Page 120
  Specification of the minimum oil temperature. If this value is fallen Start oil pre heating below, the oil pre heating is activated. Specification of the temperature at which the oil pre heating is de- Stop oil pre heating activated again. User’s manual V3.05 © KEBA 2016…

• Page 121: Heating Nozzle Setup — Tab2

  This mask is used to specify the sensor types for the nozzle heater and the hopper (material entrance). 4.46.2 Description of the mask Fig.4-50: Mask «Heating nozzle setup — tab2» 4.46.3 Description of the elements Zone settings For each heating zone the following settings can be made: User’s manual V3.05 © KEBA 2016…

• Page 122: Heating Mold — Hot Runner

  The mask is divided into several tabs. Up to eight zones can be displayed in a mask. In sector Quick Set also values for the set temperature User’s manual V3.05 © KEBA 2016…

• Page 123: Description Of The Elements

  Block heating zone Act. temperature Display of the current temperature of the hot runner. Set temperature Specifies the hot runner’s set temperature. Tol+ Specifies the upper tolerance limit. Tol- Specifies the lower tolerance limit. User’s manual V3.05 © KEBA 2016…

• Page 124: Hot Runner Setup

  Must be activated to copy the values for Set, Tol+ and Tol- to every hotrunner zone. 4.48 Hot runner Setup 4.48.1 Purpose In this mask general settings for operating the hot runner system can be speci- fied. User’s manual V3.05 © KEBA 2016…

• Page 125: Description Of The Mask

  With some nozzles it may be necessary to raise the temperature of the hot runners during certain processes (e.g. heating up or Increase temperature purging old material from the nozzle). In this field the increaseing temperature is entered. User’s manual V3.05 © KEBA 2016…

• Page 126: Hot Runner Setup Advanced

  In this mask the settings for the single zones of the mold heating (hot runner) system are set. 4.49.2 Description of the mask For zones 1-n, the mode, sensor type, mold heating type and the maximum evaporation power can be set. Fig.4-53: Mask «Hot runner Setup Advanced» User’s manual V3.05 © KEBA 2016…

• Page 127: Description Of The Elements

  The alarm mask shows all active alarms in a list including the time stamp for each alarm. 4.50.2 Description of the mask Texts which are too long, will be cut. A status bar in the lower section of the mask shows the complete text of the selected alarm. User’s manual V3.05 © KEBA 2016…

• Page 128: Description Of The Elements

  Description of the mask General production settings as well as settings for a photosensor and an eu- romap interface can be set in this mask. Further informations about the production values of the machine are displayed. User’s manual V3.05 © KEBA 2016…

• Page 129: Description Of The Elements

  Robot interface Eco puts. Machine information Field Description Total shotcounter Total shotcounter (not resettable). Power on time Display of the machine’s total runtime. Full auto time Display of the machine’s total runtime in automatic mode.. User’s manual V3.05 © KEBA 2016…

• Page 130
  Imterm. mold open pos. reached. As long as the intermediate position is not reached during the mold open movement, the signal «Mold are free» must be TRUE. User’s manual V3.05 © KEBA 2016…

• Page 131: Production Settings — Tab2

  For each weekday a starting time for auto heatup of the nozzle heating and the mold heating can be configured. Information In order to start the heater at the configured starting times the machine itself has to be turned on. Fig.4-56: Mask «Production settings — Tab2» User’s manual V3.05 © KEBA 2016…

• Page 132: Description Of The Elements

  Mask «Production settings — Tab3» 4.53.3 Description of the elements Accumulator Field Description Use accumulator Activates the accumulator. Charging pressure Pressure which is used for charing the accumulator. Charging velocity Velocity which is used for charging the accumulator. User’s manual V3.05 © KEBA 2016…

• Page 133: Mold Data

  The progress bar in the lower section of the mask shows the actual progress of the loading- resp. saving- procedure. New mold data records can be saved via the menu bar, while existing records can be loaded or deleted. User’s manual V3.05 © KEBA 2016…

• Page 134: Description Of The Elements

  Selects the target for saving and loading (Com- pact Flash or USB storage medium, if connec- Drive ted) the mold data. The current selection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 135: Export

  USB memory media. Number of mold data files and selection wheth- Copy mold data to USB er the data shall be copied on to the USB memory media. User’s manual V3.05 © KEBA 2016…

• Page 136: Energy Monitor

  Description of the mask The upper part of the mask shows the actual power consumption of the ma- chine. The lower part of the mask shows different energy consumption values of the machine. Fig.4-60: Mask «Energy Monitor» User’s manual V3.05 © KEBA 2016…

• Page 137: Description Of The Elements

  Button Keys fades- in resp. fades- out a legend which shows the actual energy consumption and its color-coded assignments. By using the Zoom- buttons it is possible to zoom in and out in inside the diagram. User’s manual V3.05 © KEBA 2016…

• Page 138: Description Of The Elements

  Thus it is possible to navigate to each single shot and read out the actual value. Fades- in and fades- out the legend. The leg- Keys end shows the actual energy consumption of the machine. User’s manual V3.05 © KEBA 2016…

• Page 139: Energy Chart (By Time)

  Navigation inside the mask is possible by using the cursor buttons of the op- erating panel. Information The time on the x- axis gets scaled automatically with every cycle depending on the current cycle time. User’s manual V3.05 © KEBA 2016…

• Page 140: Description Of The Elements

  The settings for programmable digital outputs can be made on this mask. For each output, ‘ON’ and ‘OFF’ conditions can be defined. These condintions are defined depending on a system variable. 4.59.2 Description of the mask There are 4 digital outputs displayed in one mask User’s manual V3.05 © KEBA 2016…

• Page 141: Description Of The Elements

  ‘Flex IO SystemVariables’. In each case, the short text of the system variable will be displayed. ON / OFF System variables are either of datatype System variable ● Bool ● Real ● Integer or ● Time User’s manual V3.05 © KEBA 2016…

• Page 142: Flex Io Systemvariables

  4.60 Flex IO SystemVariables 4.60.1 Purpose Shows all system variables that can be configured on FlexIO- mask. 4.60.2 Description of the mask All system variable of the variable group ‘IOParam’ are listed. User’s manual V3.05 © KEBA 2016…

• Page 143: Description Of The Elements

  The first column in the process data list shows the scrap flag — a red (gray) exclamation mark signals an error (warning) in the corresponding shot. A yellow background in the first column shows a shot being used as sample. User’s manual V3.05 © KEBA 2016…

• Page 144: Description Of The Elements

  Stddev (Sample) Standard deviation for the current sample. cmk (Sample) Machine capability cm (Sample) Machine mastery Process capability Process mastery Error count Error counter for each variable. Warning count Warning counter for each variable. User’s manual V3.05 © KEBA 2016…

• Page 145: Statistical Process Control (Spc)

  <Arrow right> are used for horizontal scrolling. For page scrolling use the Quick access panel (button <Esc> and buttons <Arrow up>/<Arrow down>).The var- iables and statistics shown in the list can be dynamically changed at runtime. Fig.4-66: Mask «Statistical Process Control (SPC)» User’s manual V3.05 © KEBA 2016…

• Page 146: Description Of The Elements

  Mean Mean value of all recorded shots Stddev Standard deviation for all recorded shots Stddev (Sample) Standard deviation for the current sample. cmk (Sample) Machine capability cm (Sample) Machine mastery Process capability Process mastery User’s manual V3.05 © KEBA 2016…

• Page 147: Spc Settings

  Protocol (PDP) and Statistical Process Control (SPC). Resample settings and Quick-Settings to use for every variable in the SPC are provided. The file pro- tocolling can be enabled on this mask. Fig.4-67: Mask «SPC Setup» User’s manual V3.05 © KEBA 2016…

• Page 148: Description Of The Elements

  When this button is pressed the SPC is reset, Delete which means that all recordings are deleted. 4.64 SPC Variable Setup 4.64.1 Purpose Change the recorded variables in the Process Data Protocol (PDP) and the Statistical Process Control (SPC). User’s manual V3.05 © KEBA 2016…

• Page 149: Description Of The Mask

  The order of the variable in the SPC/PDP mask Buttons Name Description Opens the setup mask for the statistical proc- Settings ess control Commits the pending variable changes and Commit deletes the current process data. User’s manual V3.05 © KEBA 2016…

• Page 150: Io Monitor Overview

  Mask «IO Monitor Overview» 4.65.3 Description of the elements Field Description ● Use= cancels all forced IO states. Unforce all Displays the configured IO devices and their IO devices status. Device works correct. Device erroneous. User’s manual V3.05 © KEBA 2016…

• Page 151: Io Monitor Digital Inputs

  IO- number is displayed. However it is possible to force the IO. If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. Fig.4-70: Mask ‘IO Monitor Digital Inputs’ User’s manual V3.05 © KEBA 2016…

• Page 152: Description Of The Elements

  IO- number is displayed. However it is possible to force the IO. If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. User’s manual V3.05 © KEBA 2016…

• Page 153: Description Of The Elements

  Digital output state High Icon not filled. Digital output state Low Icon filled and red border. Digital output forced. Icon not filled and red border. Digital output unforced. Icon with red cross. Digital output erroneous. User’s manual V3.05 © KEBA 2016…

• Page 154: Io Monitor Analog Inputs

  The input field in the middle configures the val- ue the analog input is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the analog input. User’s manual V3.05 © KEBA 2016…

• Page 155: Io Monitor Analog Outputs

  The input field in the middle configures the val- ue the analog output is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the analog output. User’s manual V3.05 © KEBA 2016…

• Page 156: Io Monitor Temperature Inputs

  The input field in the middle configures the val- ue the temperature input is forced to. If a force is acitve, the value is represented in red color. The right input field activates the force of the temperature input. User’s manual V3.05 © KEBA 2016…

• Page 157: Io Monitor Pwm Outputs (Po)

  If an IO is physically available and allocated to a variable but no text is assigned to the variable, the name of the system variable is displayed. Fig.4-75: Mask ‘IO Monitor PWM outputs (PO)» User’s manual V3.05 © KEBA 2016…

• Page 158: Description Of The Elements

  Afterwards the IO only has to be rewired. 4.72.2 Description of the mask The mask shows all available Module. To perform an IO- allocation, it is nec- essary to select the desired IO-module and press button ‘Select’. Fig.4-76: Mask »IO Replace User’s manual V3.05 © KEBA 2016…

• Page 159: Description Of The Elements

  Defect IO replaced IO to the original IO (e.g. the defective IO has been fixed), value ‘-1’ has to be entered. After the allocation, the short text of the alloca- Variable name ted IO appears. User’s manual V3.05 © KEBA 2016…

• Page 160: Io Replace Di/Do

  IO has been fixed), value ‘-1’ has to be entered. After the allocation, the short text of the alloca- Variable name ted IO appears. 4.75 IO Replace TI 4.75.1 Purpose The IO allocation of a temperature input can be done in this mask User’s manual V3.05 © KEBA 2016…

• Page 161: Description Of The Mask

  CAN controller information and statistics are displayed on this mask . 4.76.2 Description of mask This mask is divided into serveral sections: ● CAN Monitor: Activation of CAN monitoring and display of the current bus state. User’s manual V3.05 © KEBA 2016…

• Page 162: Description Of The Elements

  ● 3 = Bus Off ● 4 = Failure Baudrate Bus-Baudrate (e.g. 500000 Baud) Bus statistic Field Description Msg Sent Number of sent CAN messages. Bytes Sent Number of actual sent bytes over the CAN bus. User’s manual V3.05 © KEBA 2016…

• Page 163: Sequence Mask

  ● the actual movement duration, ● the sequence of the movements, ● if a movement is safety relevant, ● the state of movements and ● the sequences of the machine cycle. User’s manual V3.05 © KEBA 2016…

• Page 164: Description Of The Elements

  ‘General safety instructions’ of the KVB user manual. Movement state Movements that already finisehd are marked with a tick. Movements that are currently active, are marked with a green bar next to the movement. User’s manual V3.05 © KEBA 2016…

• Page 165: Sequence — Safety Conditions

  The left column displays the condition (e.g. «Core1Out»). The right column displays the current state of the condition (True: condition has been met, False: condition not met) Only if all conditions have been fulfilled (‘True’), the movement will be executed. User’s manual V3.05 © KEBA 2016…

• Page 166: Software Version

  4.79 Software version 4.79.1 Purpose Shows the actual used software versions. 4.79.2 Description of the mask This mask is used to show the system and application versions for the control and the visualization- system. User’s manual V3.05 © KEBA 2016…

• Page 167: Description Of The Elements

  The right part of the table contains the description of the event that is associ- ated with the date and time. A status line underneath the table shows the entire text of the selected entry. User’s manual V3.05 © KEBA 2016…

• Page 168: Description Of The Buttons

  Infolog Only messages from the system are displayed. Value change Only parameter changes are shown. User’s manual V3.05 © KEBA 2016…

• Page 169: Service Mask — Tab1

  This mask serves for making service interval settings for the grease and lu- brictaion. 4.81.2 Description of the mask For Grease and Lubrication oil the possible input parameters are equal. Fig.4-85: Mask «Service tab1» User’s manual V3.05 © KEBA 2016…

• Page 170: Description Of The Elements

  Service Mask — Tab2 4.82.1 Purpose This mask serves for making service interval settings for the oil filter. 4.82.2 Description of the mask For Clean oil filter and Replace oil filter the possible input parameters are equal. User’s manual V3.05 © KEBA 2016…

• Page 171: Description Of The Elements

  (e.g. every 200 hours). Time remaining Remaining time to next required service. ● Only relevant when service type = Power on time Last confirmation ● Date of last service confirmation Confirm Confirmation of an executed service. User’s manual V3.05 © KEBA 2016…

• Page 172: Service Mask — Tab3

  Set power on time ● Defines the power on time of the machine (hours), when the next service has to be executed (e.g. every 200 hours). Time remaining Remaining time to next required service. User’s manual V3.05 © KEBA 2016…

• Page 173: Servicenet Overview

  ServiceNet overview mask is used to establish a connection to a remote PC with a modem that is connected to the control. 4.84.2 Description of the mask The mask is divided into following sections. ● Contact information ● Maschine information Fig.4-88: Mask «ServiceNet Overview» User’s manual V3.05 © KEBA 2016…

• Page 174: Description Of The Elements

  PC. Following mask appears. By confirming the request (OK- button), the connection status changes to Service Active. By pressing the Back- button, the connection status will be reset to Discon- nected. User’s manual V3.05 © KEBA 2016…

• Page 175: Servicenet Setup

  ServiceNet overview mask. Further the contact data can be imported from a USB mass storage device as well as exported to a mass stor- age device. 4.85.2 Description of the mask The mask is divided in following sections. User’s manual V3.05 © KEBA 2016…

• Page 176: Description Of The Elements

  Import contact data from A PC- tool ServiceNetData.exe for creating the contact data on a USB mass storage device can be obtained from KEBA. Exports the contact data information that is configured on the mask Export contact data to USB to a connected USB mass storage device.

• Page 177: Servicenet Sim Card Information

  «ServiceNet SIM list» are displayed on this mask. The SIM data settings can be downloaded to the modem that is connected to the control on this mask. Fig.4-91: Mask «ServiceNet SIM card information» User’s manual V3.05 © KEBA 2016…

• Page 178: Description Of The Elements

  The progress bar in the lower section of the mask shows the actual progress of the loading- resp. saving- procedure. New SIM data records can be saved via the menu bar, while existing records can be loaded or deleted. User’s manual V3.05 © KEBA 2016…

• Page 179: Description Of The Elements

  Searches for the specified SIM data record. Selects the target for saving and loading (Com- pact Flash or USB storage medium, if connec- Drive ted). The current selection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 180: Scope

  Depending on the number of sampled variables and sampling time of the tasks, the recording can negatively influence the overall performance of the system. A recording should only be running if it is needed for system or prob- lem diagnosis. User’s manual V3.05 © KEBA 2016…

• Page 181: Description Of The Elements

  Field Description The right parameter specifies the number of recordings that are made before the export action is started. Measure cycle count The left parameter shows the number of the current measure cy- cle. User’s manual V3.05 © KEBA 2016…

• Page 182
  Start counter The left parameter shows the current number of start trigger oc- curences. The delay time that has to elapse between the start trigger event Start trigger delay and the recording is started. User’s manual V3.05 © KEBA 2016…
• Page 183
  USB. Opens a dialog to select the active scope con- figuration. A set of predefined configurations Select for each functional unit (e. g. inject, mold, ejec- tor or heating) is provided. User’s manual V3.05 © KEBA 2016…

• Page 184: Company Information

  This mask is used to set network parameters for the system. 4.90.2 Description of the mask This mask contains settings about the IP-address, subnetmask and gateway of the system. Information Changed network settings require a restart of the system to become active. User’s manual V3.05 © KEBA 2016…

• Page 185: Description Of The Elements

  For unlocking the machine an unlock key has to be requested from the man- ufacturer of the injection molding machine. User’s manual V3.05 © KEBA 2016…

• Page 186: Description Of The Mask

  If the USB device contains a lock key and a unlock key, always the unlock key will be used. 4.91.2 Description of the mask Fig.4-96: Maske ‘Machine Lock/Unlock’ User’s manual V3.05 © KEBA 2016…

• Page 187: Description Of The Elements

  Machine data mask. 4.92.2 Description of the mask The upper part of the mask indicates whether machine data exist on the se- lected media (compact flash or a USB memory media). User’s manual V3.05 © KEBA 2016…

• Page 188: Description Of The Buttons

  Machine data mask. 4.93.2 Description of the mask On the left side, the name of the machine data record is listed. On the right side, the creation date of the machine data record is listed. User’s manual V3.05 © KEBA 2016…

• Page 189: Description Of The Elements

  Searches for the specified machine data record. Selects the target for saving and loading (Compact Flash or USB Drive storage medium, if connected) the machine data. The current se- lection is displayed at the right upper corner of the mask. User’s manual V3.05 © KEBA 2016…

• Page 190: Maschine Data Backup

  A backup of the actual machine data record will be saved to the USB-stick or the compact flash. Create In addition an advice will be displayed which has to be confirmed before creating the ma- chine data backup. User’s manual V3.05 © KEBA 2016…

• Page 191: Maschine Equipment — Tab1

  Description of the mask The mask is divided in following sections. ● Operation and movement settings ● Mold adjust ● Safety gates ● Light curtain ● Heat settings ● Motors Fig.4-101: Mask «Maschine equipment tab1» User’s manual V3.05 © KEBA 2016…

• Page 192: Description Of The Elements

  The user manual must be kept throughout the entire service life of the product. User’s manual V3.05 © KEBA 2016…

• Page 193
  ● during table move: Supervision is active during slide table or rotary table movement ● during mold close: Supervision is active during mold close movement ● combined: Supervision starts at the beginning of slide table or rotary table movement and ends after mold close. User’s manual V3.05 © KEBA 2016…

• Page 194: Maschine Equipment — Tab2

  Maschine equipment — Tab2 4.96.1 Purpose This mask allows additional specifying for machine equipment. 4.96.2 Description of the mask This mask is divided into the following sections: ● Oil filter ● Oil level ● Servo valve inject User’s manual V3.05 © KEBA 2016…

• Page 195: Description Of The Elements

  (rising or falling edge). The monitoring time for the oil level is specified here. If an oil level Oil level monitor time error is signaled for the time specified here, a corresponding alarm is triggered. User’s manual V3.05 © KEBA 2016…

• Page 196: Pump Selection

  This mask allows to change the pump selection for specific movements. 4.97.2 Description of the mask This mask is divided into 2 sections with a list of all movements and their cor- responding pump assignments for up to 3 pumps. Fig.4-103: Mask «Pump selection» User’s manual V3.05 © KEBA 2016…

• Page 197: Description Of The Elements

  This mask is used to set the principal characteristic values (stroke and diam- eter) for specific sections oft the machine. 4.98.2 Description of the mask This mask is divided into the sections: ● Mold ● Ejector ● Inject ● Nozzle Fig.4-104: Mask «Strokes Tab1» User’s manual V3.05 © KEBA 2016…

• Page 198: Description Of The Elements

  This setting is only shown if a position sensor for the nozzle is available. Cylinder diameter The diameter of the cylinder(s) is specified here. Piston rod diameter The diameter of the piston rod(s) is specified here. User’s manual V3.05 © KEBA 2016…

• Page 199: Strokes — Tab2

  Slide table Field Description Stroke The maximum stroke of the slide table. Cylinder diameter The diameter of the cylinder(s) is specified here. Piston rod diameter The diameter of the piston rod(s) is specified here. User’s manual V3.05 © KEBA 2016…

• Page 200: 4.100 Machine Limits

  This mask is used to set the principal limits of the machine. 4.100.2 Description of the mask The mask is divided into the sections ● Flow ● Screw ● Pressure and clamping force Fig.4-106: Mask «Machine limits User’s manual V3.05 © KEBA 2016…

• Page 201: Description Of The Elements

  The table itself is located in the right area. A linearization table can be loaded from a file with Select. The linearization table can neither be edited nor deleted in this mask. User’s manual V3.05 © KEBA 2016…

• Page 202: Description Of The Elements

  <persistence- Select path>workspaceDATAlintabtog- glelever. 4.102 Lintab select mask 4.102.1 Purpose This mask is used to load available movement linearization tables. 4.102.2 Description of the mask Button Load, loads the selectied linearization table. User’s manual V3.05 © KEBA 2016…

• Page 203: Description Of The Elements

  Loads the selectied linearization table from a file. The available data must be located in di- Load rectory <persistence-path>workspace DATAlintabtogglelever. 4.103 Calibration — Tab Auto calibration 4.103.1 Purpose This mask is used for the calibration of transducers and valves automatically. User’s manual V3.05 © KEBA 2016…

• Page 204: Description Of The Mask

  Do Calibration. Fig.4-109: Mask ‘Calibration — Auto calibration» Information If an automatic calibration step (e.g. ejector auto calibration) fails, the auto calibration is aborted and the next calibration step is not processed. User’s manual V3.05 © KEBA 2016…

• Page 205: Description Of The Elements

  Automatic calibration for closed loop components has to be triggered man- ually. Executing auto calibration step by step Auto calibration for each component is triggered by activating the correspond- ing input field Do calibration which is available for each calibration step. User’s manual V3.05 © KEBA 2016…

• Page 206
  If an other value is set, this value won’t be exceeded during calibration. Pressure Field Description Pump n pressure Pump pressure calibration for the n-th pump. Servo pressure forward Pressure calibration servo valve. (optional) Only displayed if a servo valve is available. User’s manual V3.05 © KEBA 2016…

• Page 207: 4.104 Calibration — Tab Auto Calibration Settings

  Besides these, the maximum voltage output for the velocity during pressure calibration and the maximum position relative to the screw , mold and ejector stroke during velocity calibration can be set. Fig.4-110: Mask «Auto calibration settings» User’s manual V3.05 © KEBA 2016…

• Page 208: Description Of The Elements

  This mask is used to manually calibrate the transducers for the ejector, the mold and injection unit. 4.105.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. User’s manual V3.05 © KEBA 2016…

• Page 209: Description Of The Elements

  [mm] and the voltage [V] for each linea- rization point. 4.106 Calibration Trancducer — Tab2 4.106.1 Purpose This mask is used to manually calibrate the transducers for the nozzle and the slide table (optional). User’s manual V3.05 © KEBA 2016…

• Page 210: Description Of The Mask

  Calibration of a transducer for Nozzle and Slide table. Calibration is done by entering the V / mm position [mm] and the voltage [V] for each lin- earization point. User’s manual V3.05 © KEBA 2016…

• Page 211: 4.107 Calibration Pressure Sensors

  The input value al- Start Index ways corresponds to the index of the element displayed first. Example: Value 1: linearization points 1 to 9 are displayed. Value 17: lineari- zation points 17 to 25 are displayed, etc. User’s manual V3.05 © KEBA 2016…

• Page 212: 4.108 Calibration Cavity Pressure Sensors

  The manual calibration of a sensor is done by entering values in a linearization table. Fig.4-114: Mask »Calibration cavity pressure sensor» 4.108.3 Description of the elements Name Description Points Number of points in the linearization table. Actual Voltage Displays the actual voltage of the sensor. User’s manual V3.05 © KEBA 2016…

• Page 213: 4.109 Calibration Pressure Sensor For Mold Servo Valve Control

  This mask can be used to manually calibrate these pressure sensors. 4.109.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. Fig.4-115: Mask «Calibration pressure sensor for mold servo valve control» User’s manual V3.05 © KEBA 2016…

• Page 214: Description Of The Elements

  (Tab1 — Tab3). Additionally the minimum and maximum output voltages for pressure and velocity during the calibration can be set. 4.110.2 Description of the mask The manual calibration of a sensor is done by entering values in a linearization table. User’s manual V3.05 © KEBA 2016…

• Page 215: Description Of The Elements

  ‘1’. Set output voltage The resulting pump pressure is shown in field ‘Act. pressure’ and can be entered for the cor- responding linearization point. User’s manual V3.05 © KEBA 2016…

• Page 216
  Amplitude und frequency for the sinus singal of the pump pressure analog output. Pump pressure Amplitude = 0 deaktivates this function. Amplitude und frequency for the sinus singal of the pump velocity analog output. Pump velocity Amplitude = 0 deaktivates this function. User’s manual V3.05 © KEBA 2016…

• Page 217: 4.111 Calibration Pump For Plast

  The input value al- Start Index ways corresponds to the index of the element displayed first. Example: Value 1: linearization points 1 to 9 are displayed. Value 17: lineari- zation points 17 to 25 are displayed, etc. User’s manual V3.05 © KEBA 2016…

• Page 218
  With this function a small sinus signal can be added to the analog output for back pressure. Thus the actuated valve is minimally kept in motion in order to react faster when set values for the analog outputs change. User’s manual V3.05 © KEBA 2016…

• Page 219: 4.112 Drive Monitor

  The mask is only displayed if the option speed pump is used. 4.112.2 Description of the mask Informations about the temperature, the drive status and the drive firmware version are displayed. Fig.4-118: Mask «Drive Monitor» User’s manual V3.05 © KEBA 2016…

• Page 220: Description Of The Elements

  The mask is only displayed if the option speed pump is used. 4.113.2 Description of the mask The mask is divided into sections for setting the control parameters as well as for loading, saving and editing drive parameters. User’s manual V3.05 © KEBA 2016…

• Page 221: Description Of The Elements

  User can reduce the over- shot by increasing the gain P. But this increa- ses also the rising time. Configuration of the integral part for the velocity controller. User can reduce the rising time by increasing the I. User’s manual V3.05 © KEBA 2016…

• Page 222
  Sub ID (decimal) of the drive parameter. Data type of the drive parameter selected Data type above. Reads and displays the drive parameter selec- Read value ted above. Reconfiguration and writing of the read drive Write value parameter. User’s manual V3.05 © KEBA 2016…

• Page 223: 4.114 Pq- Chart

  Thus it is possible to visualize the pressure and velocity of each pump during the single movements. By using the Zoom- buttons it is possible to zoom in and out in inside the chart. User’s manual V3.05 © KEBA 2016…

• Page 224: Description Of The Elements

  Field Description Zoom X Out Zoom out in x- direction. Zoom X In Zoom in in x- direction. Zoom Y Out Zoom out in y- direction. Zoom Y In Zoom in in y- direction. User’s manual V3.05 © KEBA 2016…

• Page 225: 4.115 Temperature Chart

  Long pressing of Zoom In- buttons automatically scales the diagram to full screen- size. Long pressing of Zoom Out- buttons automatically scales the diagram to 100%. Navigation inside the mask is possible by using the cursor buttons of the op- erating panel. User’s manual V3.05 © KEBA 2016…

• Page 226: Description Of The Elements

  Keys Fades- in and fades- out the legend. 4.116 Maximum Velocities 4.116.1 Purpose This mask shows and limits the maximum velocities of specific movements User’s manual V3.05 © KEBA 2016…

• Page 227: Description Of The Mask

  Ejector Field Description Display and modification of the maximum velocity for the ‘Ejector Max. speed forward forward’ movement. Display and modification of the maximum velocity for the ‘Ejector Max. speed backward backward’ movement. User’s manual V3.05 © KEBA 2016…

• Page 228: 4.117 Automatic Ramp Calibration

  In this mask the automatic ramp identification can be executed during ramp calibration. 4.117.2 Description of the mask The maximum ramp and dead time can be identified during ramp calibration on this mask. The identified values for the ejector, mold, nozzle and inject are displayed. User’s manual V3.05 © KEBA 2016…

• Page 229: Description Of The Elements

  If a movement doesn’t reach its target position after optimization, the value of the dead time has to be reduced. Starts the ramp calibration for the desired Do Calibration movement. User’s manual V3.05 © KEBA 2016…

• Page 230: 4.118 Automatic Maximum Speed Calibration

  4.119.1 Purpose In this mask the automatic identification of the minimum profile output for the velocity can be executed. If a system pressure is available for any movement the pressure is also meas- ured. User’s manual V3.05 © KEBA 2016…

• Page 231: Description Of The Mask

  Starts identification of minimum profile output Do Calibration for the desired movement. 4.120 Display and user settings 4.120.1 Purpose This mask is used to set the display parameters as well as for user login and for changing user passwords. User’s manual V3.05 © KEBA 2016…

• Page 232: Description Of The Mask

  Printer ● 0: Printing resp. creating a screenshot deactivated. ● 1: Creates a screenshot of the current mask on the compact flash using png- format. ● 2: Prints mask to local USB printer User’s manual V3.05 © KEBA 2016…

• Page 233
  ● Level 12: Startup technician: Password «DPAMY» Passwords for all users can be changed with softkey button «Change password’. Change password Only the password of the user level that is actually logged in can be changed. User’s manual V3.05 © KEBA 2016…
• Page 234
  Shows the actual user level. The password of this user level can …for actual userlevel: be changed. New Password Input field for the new password. Confirm password Confirmation of the new password. New password becomes active. User’s manual V3.05 © KEBA 2016…

Guidesimo.com webproject is not a service center of Keba trademark and does not carries out works for diagnosis and repair of faulty Keba Kemro K2 equipment. For quality services, please contact an official service center of Keba company. On our website you can read and download documentation for your Keba Kemro K2 device for free and familiarize yourself with the technical specifications of device.

Controller Instructions:

Не так много ситуаций, когда нужно менять прошивку на термопластавтомате. ПО контроллеров производственных машин рассчитано на продолжительную работу и позволяет использовать все заложенные в оборудование возможности. Все же есть ряд ситуаций, когда приходится обновлять софт:

• когда нужно добавить в прошивку новые функции, чаще после модернизации ТПА;
• если возник сбой или слетела прошивка в процессен эксплуатации (чаще это случается после короткого замыкания);
• после добавления пневмоклапанов для управления пневмознаками перед установкой более сложной пресс-формы с внутренними подвижными элементами.

Как подготовить термопластавтомат с контроллером Keba к обновлению программного обеспечения?

Подготовка сводится к двум операциям:

• устанавливаем толкатели в нулевое положение. Если из-за сбоя это невозможно — можно оставить в том положении, в котором он остановился. В такой ситуации после обновления софта ТПА, возможно, понадобиться дополнительная калибровка позиции толкателя;
• обесточиваем термопластавтомат — выключаем главный рубильник;

Только после обесточивания можно извлечь флешку. Открываем щиток, на контроллере Keba карта памяти установлена с правой стороны (над разъемом есть надпись “Compact Flash”). Под надписью небольшое технологическое отверстие с рычагом для выброса флешки — с помощью отвертки нужно надавить на него, толкая справа.

Совет! Хотя в комплекте с контроллером уже идет флеш-накопитель, для записи обновленной прошивки рекомендуем купить запасную карту памяти. Это должна быть флешка типа Compact Flash — CF. Это позволит сохранить и не потерять оригинальную прошивку производителя.

Как обновить прошивку?

Чтобы обновить софт или исправить ошибки в нем, прошивку нужно отправить поставщику ТПА или разработчику, который занимается программным обеспечением для производственного оборудования. Многие ноутбуки имеют встроенный кард-ридер для чтения носителей памяти типа Compact Flash. Также устройство для чтения карт можно купить отдельно — подключается по USB, не требует установки софта (драйвера обновляются автоматически).

Обратите внимание! Если цель обновления прошивки — добавить новые функции, пока разработчик будет дорабатывать ПО, можно установить флешку с софтом на место и продолжить производство на ТПА.

После завершения доработки, загружаем обновленную прошивку на новую флешку. Устанавливаем память, предварительно обесточив ТПА, в контроллер до упора. Следим, чтобы выемка на карте памяти была направлена от вас к контроллеру.

Первый запуск контроллера после обновления ПО

При первом запуске нужно откалибровать знаки. Переходим в меню знаков (кнопка F4). Напротив настроек знаков должны быть установлены такие значения:

• режим (тип) — 1;
• контроль по времени, значение — 1;
• вход — перед смыканием — 0;
• выход — после открытия — 2;
• все давления — 0;
• все скорости — 0;
• время, напротив всех позиций — 0,2.

После этого запускаем двигатель. Нажимаем на кнопку движения знаков и удерживаем, пока в верхней части окна напротив всех знаков значение “Вых” (последний столбец в верхнем окне) не начнет светиться зеленым цветом.

Готово. Остальные настройки сохраняются, их менять не нужно.

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